Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

General Specifications

Camshaft Sprocket Bolt 55 Nm
Crankshaft toothed belt sprocket 200 Nm + 1/2 turn further
Drive plate new securing bolts by hand
60 Nm
1/2 turn further
Honing dimensions Piston diameter Cylinder diameter
basic dimensions 82.485 mm 82.51 mm
1st Oversize 82.735 mm 82.76 mm
2nd Oversize 82.985 mm 83.01 mm
Piston Ring Side clearance New Wear Limit
Compression Ring 0.02 - 0.08 mm 0.10 mm
Oil Scraper ring 0.02 - 0.08 mm 0.10 mm
Piston Ring End Gap New Wear Limit
1st Compression Ring 0.35 - 0.50 mm 1.0 mm
2nd Compression Ring 0.50 - 0.70 mm 1.4 mm
Oil Scraper ring 0.25 - 0.50 mm 0.8 mm
Crankshaft Axial clearance New 0.07 - 0.23 mm
Wear Limit 0.25 mm
Crankshaft Radial Clearance New 0.018 - 0.045 mm
Wear Limit 0.10 mm
Crankshaft Bearing Cap Bolts 60 Nm + 1/4 turn further
Connecting Rod Cap Bolts M8 30 NM + 1/4 turn further
M5 40 Nm + 1/4 turn further
Connecting Rod Radial Clearance New 0.015 - 0.062 mm
Wear Limit 0.120 mm