Power Steering Gear, Overview

Power steering gear is not serviceable. Determine cause through pressure and leak tests: If malfunctioning replace complete unit.

NOTE:
^ Replace self-locking nuts and bolts. Do not weld or straighten steering components.
^ To grease rack only use steering gear grease Part No. AOF 063 000 04.
^ Replace self locking nuts and bolts.
^ Oil type: Hydraulic oil Part No. G 002 000
^ Oil system capacity: 0. 7 - 0. 9 ltr (23 - 30 oz.).





1. Tie rod end
^ Checking
2. Nut
^ 50 Nm (37 ft. lbs.)
3. Clamp
^ Replace
^ Tightening
4. Boot
^ Must be straight, not twisted after adjusting tie rod
^ Remove steering gear to replace
5. Clamp
^ Replace
^ Tensioning
6. Tie rod
^ 75 Nm (55 ft. lbs.)
^ Replacement parts are supplied preset
^ Vehicle alignment
7. Clamp with rubber sleeve
8. Return line
9. Nut
^ 22 Nm (16 ft. lbs.)
10. Clamp with rubber sleeve
Installation position
^ Arrow on clamp points forward
^ Replace if threads in welded nut are damaged
11. Heat shield
12. Selflocking nut
^ 45 Nm (33 ft. lbs.)
13. Selector mechanism bearing bracket
^ Center on support (arrow A) with heat shield -11 -.
14. Bolt
^ 24 Nm (18 ft. lbs.)
15. Gasket
^ Observe installation instructions
16. Hydraulic line
17. Banjo bolt
^ M16x 1.5, 45 Nm (33 ft. lbs.)
18. Banjo bolt
^ M 14 x 1.5, 40 Nm (30 ft. lbs.)
19. O-ring
^ Replace
20. Steering gear