Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Side Window , Assembly Overview



Side Window (Golf), Assembly Overview







1 - Side window
2 - Ceramic coating
3 - Sealing lip (component part of pre-coating)
4 - PUR adhesive sealant
- Bead cross section:
- Width = 7 mm
- Height = 11 mm (including pre-coating, residual material on window glass and window flange)
- Minimum curing time

5 - Gap dimension - a - = 56 mm
- Gap dimension must be maintained since distance is necessary for securing roof base carrier