Operation CHARM: Car repair manuals for everyone.

Cylinder Block



Cylinder Block
Cylinder bore
Diameter 84.010 mm
Deviation from nominal size, max. 0.08 mm

Note: Cylinder bore measurement may not be performed when the cylinder block is mounted on Engine and Transmission Holder VAS 6095, false measurements are possible.

Crankshaft Main Bearing Cap Bolts 30 Nm plus an additional 1/2 turn (180°)
Two 90° turns are permitted
Replace bolts

Crankshaft
Axial play
New 0.07 to 0.23 mm
Wear limit 0.30 mm
Radial clearance
Standard 0.02 to 00.06 mm
Wear limit 0.10 mm
Main bearing 59.958 to 59.978 mm
Connecting rod bearing 53.958 to 53.978 mm

Connecting Rod Bearing Shell
Axial play
New 0.05 to 00.31 mm
Wear limit 0.40 mm
Radial clearance
New 0.02 to 00.07 mm
Wear limit 0.10 mm

Piston Ring End Gaps





Ring To Ring Groove Clearance





Piston and Cylinder Dimensions

Piston and cylinder dimensions:





Vibration damper bolt 100 Nm plus an additional 1/2 turn (180°)
Replace