Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Assembly Overview



Assembly overview





1. Belt pulley/vibration damper

2. Bolts
^ 5 pieces
^ Replace
^ Torque specification:
- Strength category 12.9: 70 Nm
- Strength category 10.9: 50 Nm plus an additional 90° (1/4 turn)

3. 10 Nm

4. Sealing flange on belt pulley side
^ With integrated sealing ring

5. Cylinder block

6. 60 Nm plus an additional 90° (1/4 turn)
^ Replace

7. Drive plate/flywheel
^ To remove, secure crankshaft using locking pin T40069.

8. Sensor wheel
^ For Engine Speed (RPM) Sensor G28
^ With position holder

9. Sealing ring (transmission side)

10. Control housing cover

11. O-ring
^ Replace

12. 25 Nm

13. Fitting sleeves

14. 5 Nm

15. Engine speed (RPM) sensor G28

16. Seal
^ Replace