Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Spark Plug: Service and Repair






Spark Plugs, Replacing

Special tools, testers and auxiliary items required

Spark Plug Wrench (3122 B)

Torque Wrench (V.A.G 1331)

Puller (T40039)

2.0L





Removing

Perform the following work procedure:

To pull off spark plugs, place (T40039) on uppermost thick rib - arrow - of ignition coils with power output stages.

If lower ribs are used, these can be damaged

- Remove engine covers.

Spark plugs are located under ignition coils with power output stages - 2 -.





- Remove both bolts - 1 -.

Note installation position of ignition coils with power output stages!

- Pull all ignition coils approximately 30 mm out of cylinder head in direction of - arrow - using (T40039).





- Push connector in direction of ignition coils with power output stages, press catch down by hand and disconnect connectors - arrows -.





- Remove spark plugs using (3122 B).





Observe waste disposal regulations!

Installing

- Install new spark plugs using (3122 B).





- Guide ignition coils with power output stages into cylinder head.





- Align ignition coils with power output stages into designated recesses of cylinder head cover.

- Connect all connectors to ignition coils - arrows -.

- Press ignition coils with power output stages onto spark plugs by hand until stop. They must engage audibly.





- Secure wiring using bolts - 1 -.

- Install engine cover.