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Body - Template for Modifying Windshield Frame

SECTION
8

Group
81

NO.
210

DATE
Dec. 1996

RE:
Template for modifying
windshield frame

200

REFERENCE: TP 31120/1, SECTION 8(82-88), BODY FITTINGS, INTERIOR HEATING AND A/C 200 1975-19..

Template for modifying windshield frame

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The replacement part windshield frame is supplied without windshield wiper holes. This Service Bulletin contains templates for marking up holes and instructions on how to position them correctly

Templates for marking up holes.

Copy templates onto transparent or overhead film.

No. 1: No. 2:
Left windshield wiper -1985 flight windshield wiper -1985

No. 3: No. 4:
Left windshield wiper 1985- flight windshield wiper 1985-

Note!
The old windshield frame can be used instead of foil templates.

Warning!
When drilling, protective eyewear should be worn.





Drilling holes with a conical drill

- Position the transparent template (or old windshield
frame) on the new windshield frame.

- Mark out the holes

- Drill guide holes.

- Ream holes to (diameter) 30 mm (1-3/16") using a conical drill.
Do not use a hole saw!

- File off holes before painting.

WARRANTY STATEMENT: Claims may be submitted under the New Car Limited Warranty when a manufacturing defect is present using claim type: O1

Operation no. Labor description Defect code

81911-2 Modifying in windshield frame 0.2 hr.