Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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EGR Control Solenoid: Service and Repair

EGR Controller:





REMOVAL
1. Disconnect hoses from controller.
2. Remove outer screw from controller mounting bracket.
3. Disconnect controller connector and remove controller.
4. Remove controller mounting bracket.

INSTALLATION
1. Install controller mounting bracket.
2. Install controller with electrical connector facing upward towards top of relay shelf.
3. Connect controller connector.
4. Install hoses:
^ Yellow hose to connection nearest the electrical connector.
^ White hose to remaining connector.