Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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System Specifications

GENERAL SPECIFICATIONS
Cylinder Bore Diameter:
Standard:
Bore marked C 83.00-83.01 mm
Bore marked D 83.01-83.02 mm
Bore marked E 83.02-83.03 mm
Bore marked G 83.04-83.05 mm
Oversize:
Oversize 1 83.20-83.21 mm
Oversize 2 83.40 83.41 mm

NOTE: Cylinders should be rebored when wear reaches 0.10 mm.

TIGHTENING SPECIFICATIONS
Intermediate Crankcase Section To Cylinder Block:
Stage 1 (10 mm bolts) 20 Nm (15 ft. lbs.)
Stage 2 (10 mm bolts) 45 Nm (33 ft. lbs.)
Stage 3 (8 mm bolts) 25 Nm (18 ft. lbs.)
Stage 4 (7 mm bolts) 17 Nm (13 ft. lbs.)
Stage 5 (10 mm bolts) (angle tighten) An additional 90°