Replacing A Cable

Replacing a cable

If a cable must be replaced
If a cable is damaged it cannot be used again. The damage can be mechanical, electrical or the cable might be too short for crimping new cable terminals.
The cable must be replaced or spliced.

Selecting a new cable

Note! A new cable must always be of the same type as the one it replaces: the same length, insulation, core area and preferably the same color.

Select a new cable that matches the old.

Cable length
Measure the original cable length.

Cable area
Measure diameter on the original cable with a vernier caliper. Always replace cables with a cable of the same diameter or a cable that is nearest in dimension to the original.
The cable area is stated on the wiring diagram (applies to 850 cars).

Note! It is always the cable core only that is used as the basis for cable area, not the area of the cable core and insulation together.

Color
Cable insulation color - if possible always use a cable of the same color when replacing cables.
The color code for the cable is stated on the wiring diagram (applies to 850 and 900 cars).
- Refer to color coding table Color coding table Color Coding Table for color codes.

Install new cable
Use the same routing as the original cable and clamp the cable in appropriate cable clamp, tie etc.
If a new cable tie is used do not leave sharp edges when cutting.