Roll Bar Control Module: Service and Repair

Replacing the Roll-over Protection System (ROPS) module

Disassembly

Preparations




Set the soft top roof in the position illustrated.




make a note of the anti-theft radio code.
ignition off.
disconnect the battery negative lead.

Removing the connector for the ROPS control module





Remove:
- the rear seat. Rear seats Rear Seats.
- 4 screws for the loudspeaker.
- the control module connector by pressing in the catch (1) and folding the striker plate forward (2).
- the connector from the control module by following the directional arrow (3) in the illustration.

Caution! Avoid touching the control module terminal pins. There is a risk of static discharge which could damage the control module.

Removing the ROPS control module





Remove:
- the roll-over bar cassette according to Replacing the roll-over bar cassette Removal and Replacement.
- the connector for the ROPS control module according to Removing the connector for the ROPS control module.
- 3 screws for the control module.
Lift out the control module.

Reassembly

Installing the ROPS control module and connector





Warning! The battery must not be connected when the control module is being removed or installed.

Install:
- 3 screws (Torx 30). Tightening torque for the control module: 10 Nm .

Caution! The screws have pressed sheet metal threads and must be positioned so that the existing thread is not damaged. Take care not to damage the ground plate during installation.

Note! Use the old screws. When using replacement screws, use a type approved for connection to ground.

Caution! It is important that the control module is securely mounted onto the bodywork if it is to operate properly.

- the connector to the control module by following the directional arrow (1) in the illustration.
- control module connector by folding the striker plate (2) back until it has passed the catch. This must be done before the control module is fixed in place.
The electrical connection to ground is direct via the ground terminal which is connected by one fixing screw. It is therefore very important that the mounting screws are in good contact with the bodywork.
Assemble other components according to, Replacing the roll-over bar cassette Removal and Replacement
Then continue with Finishing according to Replacing the roll-over bar cassette Removal and Replacement.