Operation CHARM: Car repair manuals for everyone.

Housings With Square Cavity Openings






Housings with square cavity openings

Terminal removal tool




When the isolator has 0.64 sleeves, use a removal tool with narrow square points (1.2 x 1.2 mm).
The image shows a 0.64 terminal of the sleeve type.
Removal tool for 0.64 sleeves not included in repair kit part no. 951 2644 Repair kit 1 951 2644 Repair Kit 1.

Single or double cavity row




There are two main types of 0.64 isolators.
See contact side of the isolator.
Does the isolator have a single or double cavity row?
- Proceed to relevant type below.

Single cavity row




For a single row of cavities the terminal removal tool is inserted in the open groove on the upper side for each terminal.
Press the cable terminal forwards in the cavity.
Insert the terminal removal tool end between the cable terminal locking tabs and extract the cable terminal.

Double cavity row




For a double cavity row the terminal removal tool is inserted from the contact side in the upper row of cavities for the terminal to be extracted.
The lower cavities are used to fasten the cable terminals in place.
Press the cable terminal forwards in the cavity.
Insert the terminal removal tool and extract the cable terminal.

Proceed to
- Proceed to chapter New cable terminal New Cable Terminal Seal sws and plug Seal SWS and Plug for instructions about how to crimp a new cable terminal.