Operation CHARM: Car repair manuals for everyone.

47-Pin Connector






47-pin connector

Replacing cable terminals

Exposing the connector




- Pull the locking catches on the connector out.
- Separate the connector from the control module.
Caution! Never pull on the cables when separating.

- Remove connector cover.

Extract the cable terminal, pin housing




- Set the secondary locking to the open position.
Hint: Use terminal removal tool951 2633 Terminal removal tool 951 2633 Terminal Removal Tool.




- Remove the cable terminal, see When the cavity opening has two extraction grooves Cavity Opening Has Two Extraction Grooves.
Hint: Use terminal removal tool951 2630 Terminal removal tool 951 2630 Terminal Removal Tool or951 2631 Terminal removal tool 951 2631 Terminal Removal Tool.

Crimp new cable terminal




- Strip the cable according to chapter Stripping the cable Stripping the Cable.
- Replace cable terminal. Selecting cable terminal, see New cable terminal New Cable Terminal.
Hint: The following cable terminals are available for the relevant pin housing: 914 8104, 914 8135.

- Carry out a single wire seal on the cable terminal according to Seal sws and plug Seal SWS and Plug.
- Crimp the cable terminal according to Crimping a cable terminal Crimping a Cable Terminal.

Insert the new cable terminal in the housing
- Insert the new cable terminal in the receptacle housing from the cable side (in the correct position). A click is heard when it hooks into place.
- Carefully pull on the cables to check that the terminal is firmly attached.
- Check the single wire seal.

Reassemble the connector




- Set the secondary locking to the closed position.
Hint: Use terminal removal tool951 2633 Terminal removal tool 951 2633 Terminal Removal Tool.

- Check the tie strap.
- Install the splash guard on the connector.
- Install the connector on the control module.