Operation CHARM: Car repair manuals for everyone.

Connector, Replacing






Connector, replacing

Special tools:
951 2632 Terminal removal tool 951 2632 Terminal Removal Tool
951 2633 Terminal removal tool 951 2633 Terminal Removal Tool
951 2639 Terminal removal tool 951 2639 Terminal Removal Tool
951 2852 Terminal removal tool 951 2852 Terminal Removal Tool
951 2811 Terminal removal tool 951 2811 Terminal Removal Tool

Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Disassembly

Disassembling secondary lock




Press the secondary lock out from the cable side, for example using tool: 951 2811 Terminal removal tool 951 2811 Terminal Removal Tool or an electrician's screwdriver, as illustrated.










Disassembling primary lock




Use tool: 951 2632 Terminal removal tool 951 2632 Terminal Removal Tool , 951 2633 Terminal removal tool 951 2633 Terminal Removal Tool and 951 2639 Terminal removal tool 951 2639 Terminal Removal Tool to remove the primary lock, as
illustrated.
At the same time pull the cable carefully backwards.








Alternatively use tool: 951 2852 Terminal removal tool 951 2852 Terminal Removal Tool as illustrated

Note! Tools: 951 2852 Terminal removal tool 951 2852 Terminal Removal Tool can only be used for socket housing.

Assembly

Assembling primary lock
Check that the cable terminal is undamaged.
Press the cable terminal into the housing.
Check that the cable terminal is properly locked by pulling carefully on the cable.

Assembling secondary lock
Press the secondary lock into place.






Connector, replacing

Special tools:
951 2639 Terminal removal tool 951 2639 Terminal Removal Tool
951 2637 Terminal removal tool 951 2637 Terminal Removal Tool
951 2812 Terminal removal tool 951 2812 Terminal Removal Tool
951 2633 Terminal removal tool 951 2633 Terminal Removal Tool

Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Disassembly

Disassembling secondary lock




Press the secondary lock out from the cable side, for example using tool: 951 2633 Terminal removal tool 951 2633 Terminal Removal Tool or an electrician's screwdriver, as illustrated.

Disassembling primary lock




To remove the center cable terminals, use tool: 951 2639 Terminal removal tool 951 2639 Terminal Removal Tool , see the illustration.
At the same time pull the cable carefully backwards.




Release the inner housing section on the socket housing by lifting the sleeve beside the catch and pulling the housing section outwards.
Use tool: 951 2812 Terminal removal tool 951 2812 Terminal Removal Tool or 951 2637 Terminal removal tool 951 2637 Terminal Removal Tool. See the illustration.
At the same time pull the cable carefully backwards.

Assembly

Assembling primary lock
Check that the cable terminal is undamaged.
Press the cable terminal into the housing.
Check that the cable terminal is properly locked by pulling carefully on the cable.

Assembling secondary lock
Slide the receptacle housing into the connector.
Press the secondary lock into place.