Operation CHARM: Car repair manuals for everyone.

Flush-Bonded Windows







Flush-Bonded Windows

Special tools, testers and auxiliary items required

Removal Kit for Flush-Bonded Windows (V.A.G 1474 A) or (V.A.G 1474 B)

Suction lifter (V.A.G 1344)

Cutting tools for glass (V.A.G 1351)

Window removing kit (V.A.G 1755)

Cartridge gun (V.A.G 1628)

Cartridge heater (V.A.G 1939 A)

Window cutter (V.A.G 1561 A)

Cutting blade (58 mm) (V.A.G 1561/2)

Cutting blade (U-shaped) (V.A.G 1561/3)

Scraper (25 mm) (V.A.G 1561/8)

Cutting blade, bent at right angle (V.A.G 1561/10)

Double cartridge gun (VAS 5237)

Spooling tool (V.A.G 1654 A)

Window Repair Kit (VAS 6092)

Servicing windows with Window Repair Kit (VAS 6092)

Windshields with stone damage can be repaired with the Window Repair Kit (VAS 6092).

These damaged areas must not exceed a certain dimension or lie within the driver's field of sight.

For further details on use, refer to operating instructions enclosed with each kit.






* Observe minimum curing time.

* Double cartridge pistol (VAS 5237) must be used to process this material.

* Heat according to manufacturer instructions using cartridge heater (V.A.G 1939 A).

* Small cartridge (110 ml) for sealing and/or when a 400 ml double cartridge is not sufficient.

Minimum Curing Times

For safety reasons, use only electrically non-conductive 2C-adhesive when installing windshield and rear window using the materials listed below.

The vehicle can only be used after the minimum curing time has elapsed.






Adhesive Sealant, Removing from Window

Using adhesive remover (D 002 000 10) is recommended. Always follow the safety precautions when using adhesive remover.

When cleaning from vehicle interior out, the window just installed must not be pressed outward.

Paint Surfaces

- Clean the painted surface with a dry cloth. Clean off any dirt with adhesive remover (D 002 000 10).

Plastic Trim

- Allow the adhesive sealant to harden (approximately 1 hour) and then peel it off.