Disassembly

DISASSEMBLY





1. Remove the transmission. Manual Transmission/Transaxle - Removal.
2. Remove the clutch release bearing/slave cylinder. Removal.
3. Remove the sealing ring (6) from countershaft bore (4) using a screwdriver.
4. Remove the input shaft seal (1) using a screw driver.
5. Remove the countershaft bolt (5).
6. Remove the input shaft snap ring (2).




7. Remove the output shaft collared nut (5) and the output flange (6).
8. Drive out the roll pin (8) with a suitable roll pin punch and remove the shift actuator (7).
9. Remove the reverse gear detent plug (1). Removal.
10. Remove the rear section retaining bolts (4).
11. Separate the rear section from the front section.




NOTE: The countershaft, input shaft, and shift unit can only be removed as an assembly from the rear section.

12. Remove the four bolts(1) attaching the shifter plate (2) to the rear section.
13. Use an arbor press to press the shafts and shift unit out of the rear section of the transmission.




14. Mount the mainshaft and countershaft together (1) in a vise with protective jaws. Remove the shifter (2).
15. Disassemble the rear section housing. Disassembly.