Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Windows and Glass
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
Service Precautions
- Service Intervals
- Routine Service
- Special Operating Conditions T, I, D, O, E, S
- Normal Service
- 5000 MI or 8000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 35000 MI or 56000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 55000 MI or 88000 KM
- 60000 MI or 96000 KM
- 65000 MI or 104000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 85000 MI or 136000 KM
- 90000 MI or 144000 KM
- 95000 MI or 152000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 110000 MI or 176000 KM
- 115000 MI or 184000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 130000 MI or 208000 KM
- 135000 MI or 216000 KM
- 140000 MI or 224000 KM
- 145000 MI or 232000 KM
- 150000 MI or 240000 KM
- Severe Service
- 3000 MI or 4800 KM
- 5000 MI or 8000 KM
- 6000 MI or 9600 KM
- 9000 MI or 14400 KM
- 10000 MI or 16000 KM
- 12000 MI or 19200 KM
- 15000 MI or 24000 KM
- 18000 MI or 28800 KM
- 20000 MI or 32000 KM
- 21000 MI or 33600 KM
- 24000 MI or 38400 KM
- 25000 MI or 40000 KM
- 27000 MI or 43200 KM
- 30000 MI or 48000 KM
- 33000 MI or 52800 KM
- 35000 MI or 56000 KM
- 36000 MI or 57600 KM
- 39000 MI or 62400 KM
- 40000 MI or 64000 KM
- 42000 MI or 67200 KM
- 45000 MI or 72000 KM
- 48000 MI or 76800 KM
- 50000 MI or 80000 KM
- 51000 MI or 81600 KM
- 54000 MI or 86400 KM
- 55000 MI or 88000 KM
- 57000 MI or 91200 KM
- 60000 MI or 96000 KM
- 63000 MI or 100800 KM
- 65000 MI or 104000 KM
- 66000 MI or 105600 KM
- 69000 MI or 110400 KM
- 70000 MI or 112000 KM
- 72000 MI or 115200 KM
- 75000 MI or 120000 KM
- 78000 MI or 124800 KM
- 80000 MI or 128000 KM
- 81000 MI or 129600 KM
- 84000 MI or 134400 KM
- 85000 MI or 136000 KM
- 87000 MI or 139200 KM
- 90000 MI or 144000 KM
- 93000 MI or 148800 KM
- 95000 MI or 152000 KM
- 96000 MI or 153600 KM
- 99000 MI or 158400 KM
- 100000 MI or 160000 KM
- 102000 MI or 163200 KM
- 105000 MI or 168000 KM
- 108000 MI or 172800 KM
- 110000 MI or 176000 KM
- 111000 MI or 177600 KM
- 114000 MI or 182400 KM
- 115000 MI or 184000 KM
- 117000 MI or 187200 KM
- 120000 MI or 192000 KM
- 123000 MI or 196800 KM
- 125000 MI or 200000 KM
- 126000 MI or 201600 KM
- 129000 MI or 206400 KM
- 130000 MI or 208000 KM
- 132000 MI or 211200 KM
- 135000 MI or 216000 KM
- 138000 MI or 220800 KM
- 140000 MI or 224000 KM
- 141000 MI or 225600 KM
- 144000 MI or 230400 KM
- 145000 MI or 232000 KM
- 147000 MI or 235200 KM
- 150000 MI or 240000 KM
Service and Repair
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Actuators and Solenoids - Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Lamps and Indicators - Engine
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Description and Operation
Testing and Inspection
Locations
Service and Repair
- Cylinder Heads
- Disassembly and Assembly of Sub-Assemblies
- Engine
- Engine System - General Information
Specifications
Technical Service Bulletins
- Cooling System
- Actuators and Solenoids - Cooling System
- Coolant
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Control Valve
- Heater Core
- Heater Hose
- Lamps and Indicators - Cooling System
- Radiator
- Sensors and Switches - Cooling System
- Temperature Gauge
- Thermostat
- Thermostat Housing
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
- Exhaust System
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Absolute Pressure Sensor
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Auxiliary Air Valve (Idle Speed)
- Camshaft Position Sensor
- Clutch Switch
- Computers and Control Circuit Diode
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Engine Control Module
- Engine Temperature Sensor
- Fuel Pump Signal
- Fuel Tank Pressure Sensor
- Idle Speed/Throttle Actuator - Electronic
- Information Bus
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Variable Valve Timing Actuator
- Variable Valve Timing Solenoid
- Vehicle Speed Sensor
Service Precautions
- Application and ID
Description and Operation
- Electronic Engine Controls
- Standard Models (Non BI-Fuel)
- Introduction
- Acronyms and Definitions
- Vehicle Emission Control Information
- Engine/Evaporative Emission System Information
- VECI Acronym Definitions
- On Board Diagnostics II Monitors
- Catalyst Efficiency Monitor - Federal Test Procedure
- Comprehensive Component Monitor
- Evaporative Emission (EVAP) Leak Check Monitor
- EGR System Monitor - Differential Pressure Feedback EGR
- Electric EGR Monitor - Differential Pressure Feedback EGR
- Fuel System Monitor
- Heated Oxygen Sensor (HO2S) Monitor
- Misfire Detection Monitor
- Secondary AIR Monitor - Electric Secondary AIR Pump System
- Thermostat Monitor
- Malfunction Indicator Lamp (MIL)
- Electronic Engine Control (EC) System
- Powertrain Control Software
- Powertrain Control Hardware
- PCM Inputs
- PCM Outputs
- Ignition Systems
- Fuel Systems
- Inertia Fuel Shutoff (IFS) Switch
- Exhaust Gas Recirculation Systems
- Evaporative Emission Systems
- Intake Air Systems
- Secondary Air Injection (AIR) Systems
- Variable Cam Timing System
- Positive Crankcase Ventilation System
- Catalyst and Exhaust Systems
- PCM - Controlled Charging System
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: No Start
- Test B: Electronic Engine Control (EC) Power Relay
- Test C: Reference Voltage
- Test H: Fuel Control
- Test X: Constant Control Relay Module (CCRM)
- Test Z: Intermittent
- Tests DA: Intake Air Temp. (IAT)/Engine Coolant Temp. (ECT) Sensors
- Tests DB: Engine Fuel Temperature (EFT) Sensor
- Tests DC: Mass Air Flow (MAF) Sensor
- Tests DD: Fuel Rail Pressure (FRP) Sensor
- Tests DE: Flexible Fuel (FF) Sensor
- Tests DF: Vehicle Speed Circuit Check
- Tests DG: Knock Sensor (KS)
- Tests DH: Throttle Position (TP) Sensor
- Tests DL: Cylinder Head Temperature (CHT) Sensor
- Tests DM: Thermal Manifold Absolute Pressure (TMAP) Sensor
- Tests DP: Vehicle Speed Sensor/Transfer Case Speed Sensor
- Tests DQ: Barometric Pressure (BARO) Sensor
- Tests DR: Camshaft Position (CMP) Sensor
- Tests DS: Air Conditioning Pressure (ACP) Sensor
- Tests DT: Power Steering Pressure (PSP) Sensor
- Tests DU: Intake Air Temperature 2 (IAT2)
- Tests EM: Emissions Compliance
- Tests FB: Power Take Off (PTO)
- Tests FD: Brake Pedal Position (BPP) Switch
- Tests FF: Power Steering Pressure (PSP) Switch
- Tests FH: Generator Load Input (GLI)
- Tests HA: Natural Gas Fuel Control
- Tests HB: Natural Gas Fuel Delivery System
- Tests HC: Fuel Delivery System
- Tests HD: Misfire Detection Monitor
- Tests HE: Exhaust Gas Recirculation (EGR) Systems
- Tests HF: Catalyst Efficiency Monitor and Exhaust Systems
- Tests HG: Positive Crankcase Ventilation (PCV) System
- Tests HK: Variable Cam Timing (VCT)
- Tests HM: Secondary Air Injection (AIR) System
- Tests HU: Intake Air Systems
- Tests HX: Evaporative Emission (EVAP) Monitor and System
- Tests HY: Generator/Regulator System
- Tests JB: Secondary Ignition
- Tests JD: Crankshaft Position (CKP) Sensor
- Tests JE: Integrated Ignition Coil A, B, C or D Failure
- Tests JF: Integrated Ignition Coil On Plug Coil A Through J Failure
- Tests JH: Tachometer Output Failure
- Tests KA: Fuel Pump Relay
- Tests KB: Fuel Pump Driver Module (FPDM)
- Tests KC: Fuel Shutoff Valve Relay
- Tests KD: Electric Exhaust Gas Recirculation (EEGR) System
- Tests KE: Idle Air Control (IAC) Valve
- Tests KF: Fan Control (FC) Relay
- Tests KH: Hydraulic Cooling Fan
- Tests KL: Shift Indicator Lamp (SIL)
- Tests KM: A/C Clutch Relay, A/C Circuits
- Tests KP: Charge Air Cooler Pump (CAC)
- Tests KQ: Thermostat Heater Control (THTRC)
- Tests NB: Malfunction Indicator Lamp (MIL)
- Tests NC: Ignition Engine Speed Input Circuit
- Tests ND: Engine RPM/Vehicle Speed Limiter
- Tests QA: Unable to Activate Self-Test/SCP Comm. Error/DTC Not Listed
- Tests QB: Diagnostic Trouble Code (DTC) P0603/P1605/P1633
- Tests QC: OBD II Monitor Testing Not Complete - DTC P1000
- Tests QD: Diagnostic Trouble Code (DTC) P1260
- Tests TA: Park/Neutral Position/Clutch Pedal Position Switches
- Tests TB: Trans Control Switch/Trans Control Indicator Lamp
- Tests TG: 4X4 Low (4X4L) Range
- Tests TH: Reverse Switch (RS)
- Tests TJ: Output Shaft Speed (OSS) Sensor
- Scan Tool Testing and Procedures
- Mode 6 Data
- Monitors, Trips, Drive Cycles and Readiness Codes
- Diagnostic Monitoring Test Results - Mode 6
- Standard Models (Non Bi-Fuel) (Base Gasoline)
- Catalyst Efficiency Monitor - Federal Test Procedure
- Clearing Diagnostic Trouble Codes
- Comprehensive Component Monitor
- Drive Cycles
- EGR System Monitor - Differential Pressure Feedback EGR
- Electric EGR Monitor - Differential Pressure Feedback EGR
- Evaporative Emission (EVAP) Leak Check Monitor
- Fuel System Monitor
- Heated Oxygen Sensor (HO2S) Monitor
- Misfire Detection Monitor
- On-Board System Readiness
- PCV System Monitor
- Secondary AIR Monitor - Electric Secondary AIR Pump System
- Thermostat Monitor
- Programming and Relearning
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Emission Control Systems
- Air Injection
- Catalytic Converter
- Evaporative Emissions System
- Canister Purge Control Valve
- Evaporative Canister Filter
- Evaporative Emission Control Canister
- Evaporative Emissions Hose
- Evaporative System Service Port
- Leak Detection Solenoid
- Leak Detection Valve
- Liquid Vapor Separator
Service Precautions
Description and Operation
Testing and Inspection
Specifications
Technical Service Bulletins
Tools and Equipment
- Exhaust Gas Recirculation
- Positive Crankcase Ventilation
- Relays and Modules - Emission Control Systems
- Sensors and Switches - Emission Control Systems
- Application and ID
Description and Operation
Testing and Inspection
Diagrams
Specifications
Technical Service Bulletins
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Auxiliary Air Valve (Idle Speed)
- Fuel Filler Cap
- Fuel Filter
- Fuel Injector
- Fuel Line Coupler
- Fuel Pressure Regulator
- Fuel Pressure Sensor/Switch
- Fuel Pressure Test Port
- Fuel Pressure Pulsation Damper
- Fuel Pump
- Fuel Rail
- Fuel Supply Line
- Fuel Tank
- Fuel Tank Unit
- Idle Speed/Throttle Actuator - Electronic
- Inertia Fuel Shutoff Switch
- Intake Air Duct
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Cable/Linkage
- Throttle Position Sensor
Service Precautions
Description and Operation
Testing and Inspection
Locations
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Ignition System
- Firing Order
- Ignition Timing
- Camshaft Position Sensor
- Crankshaft Position Sensor
- Ignition Cable
- Ignition Coil
- Knock Sensor
- Sensors and Switches - Ignition System
- Spark Plug
Description and Operation
Testing and Inspection
Diagrams
- Transmission Control Systems
- PROM - Programmable Read Only Memory
Service Precautions
- Application and ID
Description and Operation
- Introduction
- Acronyms and Definitions
- Engine/Evaporative Emission System Information
- VECI Acronym Definitions
- On Board Diagnostics II Monitors
- Catalyst Efficiency Monitor - Federal Test Procedure
- Comprehensive Component Monitor
- Evaporative Emission (EVAP) Leak Check Monitor
- Electric EGR System Monitor-Differential Pressure Feedback EGR
- EGR System Monitor - Differential Pressure Feedback EGR
- Fuel System Monitor
- Heated Oxygen Sensor (HO2S) Monitor
- Misfire Detection Monitor
- Secondary AIR - Electric Secondary Air Injection Pump System
- Thermostat Monitor
- Malfunction Indicator Lamp (MIL)
- Electronic Engine Control (EC) System
- PCM Inputs
- PCM Outputs
- Powertrain Control Hardware
- Powertrain Control Software
- Vehicle Emission Control Information
- Ignition Systems
- Fuel Systems
- Inertia Fuel Shutoff (IFS) Switch
- Exhaust Gas Recirculation Systems
- Evaporative Emission Systems
- Intake Air Systems
- Secondary Air Injection (AIR) Systems
- Variable Cam Timing System
- Positive Crankcase Ventilation System
- Catalyst and Exhaust Systems
- PCM - Controlled Charging System
Diagrams
Technical Service Bulletins
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Band Apply Servo
- Differential
- Extension Housing
- Fluid - A/T
- Fluid Filter - A/T
- Fluid Line/Hose
- Fluid Pan
- Fluid Pump
- Lamps and Indicators - A/T
- Parking Pawl
- Planetary Gears
- Pressure Regulating Solenoid
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Interlock
- Shift Solenoid
- Shifter A/T
- Shift Linkage
- Torque Converter Clutch Solenoid
- Transmission Cooler
- Transmission Mode Indicator - A/T
- Transmission Mode Switch
- Transmission Mount
- Transmission Position Sensor/Switch
- Transmission Speed Sensor
- Transmission Temperature Sensor/Switch
- Valve Body
- Wiring Harness
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Diagnosis By Symptom - External Controls
- 5R55E
- Index Directions
- Symptom Index
- Engagement Concerns
- 201/301: No Forward Only
- 202/302: No Reverse Only
- 203/303: Harsh Reverse Only
- 204/304: Harsh Forward Only
- 205/305: Delayed/Soft Reverse Only
- 206/306: Delayed/Soft Forward Only
- 207A/307A: No Forward and No Reverse
- 207B/307B: No Forward In (D) Position and No Reverse
- 208/308: Harsh Forward and Reverse
- 209/309: Delayed/Soft Forward and Reverse
- Other Concerns
- 251/351: Shift Lever Efforts High
- 252/352: External Leaks
- 253A/353A: Driveability Concerns
- 253B/353B: Wrong Gear Ratio In D, 2ND and 1ST Pos.
- 254/354: Noise Vibration - Forward or Reverse
- 255/355: Engine Will Not Crank
- 256/356: No Park (P) Range
- 257/357: Transmission Overheating
- 258/358: No Engine Braking In 2ND Position
- 259/359: No Engine Braking In 1ST Position
- 260/360: No Engine Braking With (D) Cancelled (3rd and 4th Gears)
- 261/361: Fluid Venting/Foaming
- 263/363: Slips/Chatters In 1ST Position
- 264/364: Slips/Chatters In 2ND Position
- 265/365: FMEM - Harsh Engagements and Shifts
- Shift Concerns
- 210/310: Some/All Shifts Missing
- 211/311: Timing Concerns-Early/Late
- 212/312: Timing Concerns-Erratic/Hunting
- 213/313: Feel - Soft/Slipping
- 214/314: Feel - Harsh
- 215/315: No 1ST Gear-Engages In Higher Gear
- 216/316: No Manual 1ST Gear
- 217/317: No Manual 2ND Gear
- 220/320: No 1-2 Shift (Automatic)
- 221/321: No 2-3 Shift (Automatic)
- 222/322: No 3-4 Shift (Automatic)
- 270/370: No 4-5 Shift (Automatic)
- 271/371: No 5-4 Shift (Manual)
- 226/326: Soft/Slipping 1-2 Only (Automatic)
- 227/327: Soft/Slipping 2-3 Only (Automatic)
- 228/328: Soft/Slipping 3-4 Only (Automatic)
- 272/372: Soft/Slipping 4-5 Only (Automatic)
- 229/329: Soft/Slipping 4-3 Downshifts (Automatic)
- 232/332: Harsh 1-2 Only (Automatic)
- 233/333: Harsh 2-3 Shift
- 234/334: Harsh 3-4 Only (Automatic)
- 235/335: Harsh 4-3 Only {Automatic)
- 236/336: Harsh 3-2 Shift
- 274/374: Harsh 4-5 Only (Automatic)
- Torque Converter Clutch Operation Concerns
- Pinpoint Tests
- Pinpoint Tests - External Controls
- 5R55E
- Before Pinpoint Tests
- Pinpoint Test Notes
- Shift Solenoid Pre-Diagnosis
- Test A: Shift and Torque Converter Clutch (TCC) Solenoids
- Test B: Transmission Fluid Temperature (TFT) Sensor
- Test C: Digital Transmission Range (TR) Sensor
- Test D: Electronic Pressure Control (EPC) Solenoid
- Test E: Turbine, Intermediate, & Output Shaft Speed Sensors
- Test F: Solenoid Mechanical Failure
- Transmission Connector Layouts
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
Locations
Service and Repair
- Automatic Transmission - 5R55E
- Removal
- Heat Shield
- Disassembly
- Disassembly and Assembly of Subassemblies
- Center Support
- Torque Converter
- Main Control Valve Body
- Converter Housing and Fluid Pump
- Front Brake and Coast Clutch Drum Assembly
- Intermediate Brake and Direct Clutch Drum Assembly
- Forward Clutch
- Forward Geartrain
- Front Planetary and One-Way Clutch Assembly
- Front Planetary Gears
- Reverse Brake Drum
- Output Shaft Ring Gear and Hub Shaft Assembly
- Torque Converter Cleaning and Inspection
- Torque Converter End Play Check
- Torque Converter Flushing
- Torque Converter Impeller to Pump Stator Interference Check
- Torque Converter Leak Check
- Assembly
- Transmission Fluid Cooler - Backflushing and Cleaning
- Installation
- Transmission Fluid Drain and Refill -Automated Equipment
- Transmission Fluid Drain and Refill -Without Torque Converter Drain Plug
- Transmission Fluid Level Check and Condition, Change
- Automatic Transmission - 5R55E
Diagrams
Specifications
- Electrical Specifications
- Mechanical Specifications
- Band Adjustment and Torque Chart
- Band/Clutch Application Chart
- Clutch Plate Usage and Clearance Specifications
- End Play Specifications
- General Specifications
- Selective Snap Rings
- Service Identification Model Chart
- Shift Speeds-km/h (MPH)
- Stall Speed
- Torque Converter End Play
- Torque Specifications
- Transaxle/Transmission Cooling
- Transaxle/Transmission External Controls
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
- Clutch
- Differential Assembly
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Lamps and Indicators - Transmission and Drivetrain
- Manual Transmission/Transaxle
- Bell Housing
- Case
- Countershaft
- Drain Plug
- Extension Housing
- Fill Plug
- Fluid - M/T
- Flywheel Gear
- Sensors and Switches - M/T
- Shifter M/T
- Shift Linkage
- Transmission Mount
- Transmission Speed Sensor
Description and Operation
Testing and Inspection
Locations
Service and Repair
Specifications
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transfer Case
- Actuators and Solenoids - Transfer Case
- Case
- Control Module
- Fluid - Transfer Case
- Four Wheel Drive Selector Relay
- Four Wheel Drive Selector Switch
- Output Shaft
- Relays and Modules - Transfer Case
- Seals and Gaskets
- Sensors and Switches - Transfer Case
- Transfer Case Actuator
- Transfer Case Cover
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
- Transmission Control Systems
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- Analysis of Inoperative Conditions
- Analysis of Leakage
- Analysis of Vibration
- Axle Noise
- Contact Pattern Location
- Driveline Vibration
- Driveshaft Vibrates
- Inspection For Bent Rear Axle Housing
- Noise Acceptability
- Pinion Flange Runout Check - Circular
- Tooth Contact Pattern Check - Gearset
- Traction-LOK(R) Differential Check Road Test
- Traction-LOK(R) Differential Operation Check
- Universal Joint (U-Joint) Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Diagnostic Connector - ABS
- Differential Speed Sensor
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Wheel Speed Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- A: No Communication With the Anti-Lock Brake Control Module
- AB: C1169 Excessive Dump Time (Built After 11/30/00)
- B: B1676 Battery Voltage Out of Range
- C: Antilock Brake Sensor Input Circuit Failure
- D: Antilock Brake Sensor Output Failure
- E: C1095 - ABS Hydraulic Pump Motor Circuit Failure
- F: C1169 - Excessive Dump Time
- F: The Yellow ABS Warning Indicator Does Not Self-Check
- G: B2607 Harness/Configuration Mismatch
- H: Yellow ABS Light Always On, No DTCs
- K: Code 7 - No Isolation Solenoid During Self-Check
- M: C1169 Excessive Dump Time
- M: C1169 Excessive Dump Time (Built pre 11/30/00)
- Scan Tool Testing and Procedures
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Drum Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
- Application and ID
Testing and Inspection
Locations
Diagrams
Specifications
Technical Service Bulletins
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Alternator
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Pinpoint Test Notes
- Test A: Battery Is Discharged or Voltage Is Low
- Test B: Charging System Warning Indicator Stays On
- Test C: System Overcharges (Voltage Greater Than 15 Volts)
- Test D: Warning Indicator On W/Engine ON (Voltage Increases)
- Test E: Warning Indicator Off W/Ign Switch In RUN/Engine OFF
- Test F: Charging Indicator Flickers Or Is Intermittent
- Test G: Generator Is Noisy
- Test H: Radio Interference
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
Diagrams
Specifications
Tools and Equipment
- Starting System
- Clutch Switch
- Ignition Switch
- Neutral Safety Switch
- Starter Motor
- Starter Relay
Service Precautions
Description and Operation
Testing and Inspection
Diagrams
Specifications
Tools and Equipment
- Power and Ground Distribution
- Auxiliary Power Outlet
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Micro ISO Relay
- Mini ISO Relay
- Multiple Junction Connector
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Electrical Diagrams
- Ground Diagrams (By Ground Number)
- Power Distribution Diagrams
- Fuse Circuits
- F 1.3
- F 1.6
- F 1.12
- F 1.13
- F 1.16
- F 1.21
- F 1.22
- F 1.23
- F 1.25
- F 1.27
- F 1.28
- F 1.29
- F 1.31
- F 1.33
- F 1.34
- F 1.41
- F 2.1
- F 2.4
- F 2.5
- F 2.6
- F 2.9
- F 2.11
- F 2.12
- F 2.13
- F 2.14
- F 2.15
- F 2.16
- F 2.17
- F 2.18
- F 2.20
- F 2.22
- F 2.24
- F 2.25
- F 2.26
- F 2.27
- F 2.28
- F 2.30
- F 2.31
- F 2.35
- F 2.36
- F1.3
- F1.6
- F1.12
- F1.13
- F1.16
- F1.21
- F1.22
- F1.23
- F1.25
- F1.27
- F1.28
- F1.29
- F1.31
- F1.33
- F1.34
- F1.41
- F2.1
- F2.4
- F2.5
- F2.6
- F2.9
- F2.11
- F2.12
- F2.13
- F2.14
- F2.15
- F2.16
- F2.17
- F2.18
- F2.20
- F2.22
- F2.24
- F2.25
- F2.26
- F2.27
- F2.28
- F2.30
- F2.31
- F2.35
- F2.36
- Junction Box Circuits
- Fuse Circuits
Technical Service Bulletins
Technical Service Bulletins
- Power and Ground Distribution
- Auxiliary Power Outlet
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Micro ISO Relay
- Mini ISO Relay
- Multiple Junction Connector
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Electrical Diagrams
- Ground Diagrams (By Ground Number)
- Power Distribution Diagrams
- Fuse Circuits
- F 1.3
- F 1.6
- F 1.12
- F 1.13
- F 1.16
- F 1.21
- F 1.22
- F 1.23
- F 1.25
- F 1.27
- F 1.28
- F 1.29
- F 1.31
- F 1.33
- F 1.34
- F 1.41
- F 2.1
- F 2.4
- F 2.5
- F 2.6
- F 2.9
- F 2.11
- F 2.12
- F 2.13
- F 2.14
- F 2.15
- F 2.16
- F 2.17
- F 2.18
- F 2.20
- F 2.22
- F 2.24
- F 2.25
- F 2.26
- F 2.27
- F 2.28
- F 2.30
- F 2.31
- F 2.35
- F 2.36
- F1.3
- F1.6
- F1.12
- F1.13
- F1.16
- F1.21
- F1.22
- F1.23
- F1.25
- F1.27
- F1.28
- F1.29
- F1.31
- F1.33
- F1.34
- F1.41
- F2.1
- F2.4
- F2.5
- F2.6
- F2.9
- F2.11
- F2.12
- F2.13
- F2.14
- F2.15
- F2.16
- F2.17
- F2.18
- F2.20
- F2.22
- F2.24
- F2.25
- F2.26
- F2.27
- F2.28
- F2.30
- F2.31
- F2.35
- F2.36
- Junction Box Circuits
- Fuse Circuits
Technical Service Bulletins
- Steering and Suspension
- Alignment
- Steering
- Front Steering Knuckle
- Power Steering
- Steering Column
- Steering Gear
- Steering Shaft
- Steering Wheel
- Tie Rod
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Suspension
- Wheels and Tires
Technical Service Bulletins
- Heating and Air Conditioning
- Accumulator HVAC
- Air Conditioning Switch
- Air Door
- Air Duct
- Air Register
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Cabin Air Filter / Purifier
- Compressor HVAC
- Compressor Clutch Relay
- Compressor Fitting HVAC
- Condenser HVAC
- Control Assembly
- Control Module HVAC
- Coupler HVAC
- Evaporator Case
- Evaporator Core
- Expansion Block/Orifice Tube
- Expansion Valve
- Heater Control Valve
- Heater Core
- Heater Hose
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Housing Assembly HVAC
- Receiver Dryer
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Vacuum Harness HVAC
- Vacuum Reservoir HVAC
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Diagnostic Vacuum Diagrams
- Test A: Incorrect/Erratic Direction Of Airflow From Outlet(s)
- Test B: Insufficient, Erratic, or No Heat
- Test C: Air Conditioning (A/C) Is Inoperative / Does Not Operate Correctly
- Test D: Air Conditioning Is Always On
- Test E: Insufficient Air Conditioning (A/C) Cooling
- Test F: No-Operation In All The Temperature Settings
- Test G: Blower Motor Does Not Operate/Or Operates Incorrectly
- Test H: Blower Motor Does Not Operate Correctly
- Test I: Blower Motor Operates Continuously In High Speed
- Test J: No Operation In High Blower Setting
- Test K: No Operation In Lower Speeds
- Test L: Console Blower Motor Is Inoperative
- Component Tests and General Diagnostics
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Air Bag Resistor
- Clockspring Assembly / Spiral Cable
- Impact Sensor
- Safing Sensor
- Side Air Bag
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Glossary of Terms Used While Performing Tests
- Test A: Air Bag Warning Indicator Is Illuminated Continuously RCM Disconnected or Inoperative/Loss of Battery feed/Loss of Sig
- Test B: LFC 24/DTC B1342-RCM Internal Fault
- Test C: LFC 19/DTC B1321 - RCM Crash Data Memory Full
- Test D: LFC 21/DTC B1921-RCM Bracket Ground Resistance Hi
- Test E: LFC 29/DTC C1414- Incorrect Vehicle Identification Code
- Test F: LFC 15/DTC B1887 - Driver Air Bag CKT Shorted to GND
- Test G: LFC 16/DTC B1888- Passenger Air Bag Circuit Shorted to Gnd.
- Test H: LFC 15/DTC B1916 - Driver Air Bag CKT Short to Batt or Ign
- Test I: LFC 16/DTC B1925 - Passenger Air Bag CKT Shorted to Batt or Ign
- Test J: LFC 32/DTC B1932 - Driver Air Bag Resistance High
- Test K: LFC 33/DTC B1933 - Passenger Air Bag Resistance High
- Test L: LFC 34/DTC B1934 - Driver Air Bag CKT Resistance Low
- Test M: LFC 35/DTC B1935 - Passenger Air Bag CKT Resistance Low
- Test N: LFC 48/DTC B2444 - Driver Side Crash Sensor Internal Fault
- Test O: LFC 49/DTC B2445 -Passenger Side Crash Sensor Internal Fault
- Test P: LFC 42/DTC B2441 -Driver Side Impact Sensor Mounting Failure
- Test Q: LFC 43/DTC B2440 - Passenger Side Crash Sensor Mounting Failure
- Test R: LFC 44/DTC U2017 - Driver Side Crash Sensor Communication Fault
- Test S: LFC 45/DTC U2018 - Passenger Side Crash Sensor Communication Fault
- Test T: LFC 36/DTC B1993 - Driver Side Air Bag Circuit Short to Gnd.
- Test U: LFC 36/DTC 61992-Driver Side Air Bag Circuit Shorted to Batt or Ign
- Test V: LFC 36/DTC B1994 - Driver Side Air Bag Circuit Resistance Hi
- Test W: LFC 36/DTC B1995 - Driver Side Air Bag Circuit Resistance Lo
- Test X: LFC 37/DTC B1997 - Passenger Side Air Bag Circuit Shorted to Ground
- Test Y: LFC 37/DTC B1996 - Passenger Side Air Bag Circuit Shorted to Battery or Ignition
- Test Z: LFC 37/DTC B1998 - Passenger Side Air Bag Circuit Resistance High
- Tests AA: LFC 37/DTC B1999 - Passenger Side Air Bag Circuit Resistance Low
- Tests AB: B1892 - Air Bag Tone Warning Indicator Circuit Shorted to Ground or Open
- Tests AC: DTC B1891 - Air Bag Tone Warning Indicator Circuit Shorted to Battery or Ignition
- Tests AD: DTC B1869 - Air Bag Indicator Inoperative
- Tests AE: DTC B1870 - Air Bag Indicator Shorted to Battery
- Tests AF: No Communication With the Restraints Control Module
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Air Bag(s) Arming and Disarming
- Child Restraint
- Seat Belt
- Seat Belt Buckle
- Seat Belt Buckle Switch
- Seat Belt Control Module
- Seat Belt Extension
- Seat Belt Height Adjuster
- Seat Belt Reminder Lamp
- Seat Belt Retractor
- Seat Belt Warning Relay
- Seat Belt Warning Timer
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Sensors and Switches - Restraints and Safety Systems
Service and Repair
Technical Service Bulletins
- Accessories and Optional Equipment
- Antenna
- Antitheft and Alarm Systems
- Alarm Module
- Alarm System Transponder
- Keyless Entry
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: No Antenna Detected
- Test B: PATS Ignition Key Transponder Signal Is Not Received
- Test C: PATS Received Incorrect Key Code From Ignition Transponder
- Test D: PATS Received Incorrect Key Code From IG. Key Transponder
- Test E: PATS Transceiver Module Signal Is Not Received
- Test F: Number of Programmed Keys Is Below Minimum
- Test G: AntiTheft Indicator Is Always/Never On
- Test H: Vehicle Does Not Start
- Programming and Relearning
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- General Module
- Radio, Stereo, and Compact Disc
- Amplifier
- Radio/Stereo
- Remote Control
- Speaker
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Audio Unit Inoperative/Does Not Operate Correctly
- Test B: Noisy Reception
- Test C: No Sound From One or More of The Speakers
- Test D: No Sound From All Speakers
- Test E: Poor Quality/Distorted Sound From One or More Speakers
- Test F: Poor Quality/Distorted Sound From One Or More Speakers
- Test G: Loud Pops When Cycling the Ignition Switch
- Test H: Audio Unit Is Inoperative/Does Not Operate Correctly
- Test I: Auxiliary Audio Control Is Inoperative
- Test J: No Auxiliary Headphone Audio
- Test K: Subwoofer Is Inoperative
- Test L: Continuous Seek/Scan In AM/FM
Locations
Service and Repair
Diagrams
Technical Service Bulletins
Tools and Equipment
- Relays and Modules - Accessories and Optional Equipment
- Towing / Trailer System
- Trailer Connector
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Bumper
- Cowl
- Doors, Hood and Trunk
- Exterior Moulding / Trim
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Locks
- Door Locks
- Keyless Entry
- Power Locks
- Power Door Lock Actuator
- Power Door Lock Control Module
- Power Door Lock Relay
- Power Door Lock Switch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Pinpoint Tests - Built After 7/24/00 - Module Controlled
- Test P: All Door Locks Are Inoperative
- Test Q: A Driver Door Lock Is Inoperative
- Test R: Auto Lock Does Not Operate Correctly
- Test S: Doors Do Not Lock/Unlock Using The Keyless Entry Keypad
- Test T: Doors Do Not Lock/Unlock Using The Keyless Entry Remote Transmitter
- Test U: Remote Keyless Entry Transmitter Out Of Synchronization
- Test V: Panic Feature Is Inoperative/Does Not Operate Correctly
- Test W: Keyless Entry Keypad Illumination Is Inoperative
- Pinpoint Tests - Built Before 7/24/00 - Module Controlled
- Test D: All Door Locks Are Inoperative From The Driver Door Lock Control Switch
- Test E: All Door Locks Are Inoperative From The Passenger Door Lock Control Switch
- Test F: All Door Locks Are Inoperative From The Liftgate Door Lock Control Switch
- Test G: Door Locks Are Inoperative-RAP Module Controlled
- Test H: A Passenger Door Lock Is Inoperative
- Test I: A Driver Door Lock Is Inoperative
- Test J: Auto Lock Does Not Operate Properly
- Test K: Doors Do Not Lock/Unlock Using The Keyless Entry Keypad
- Test L: Doors Do Not Lock/Unlock Using The Keyless Entry Remote Transmitter
- Test M: Remote Keyless Entry Transmitter Out Of Synchronization
- Test N: Panic Function Does Not Operate Correctly
- Test O: Keyless Entry Keypad Illumination Is Inoperative
- Pinpoint Tests - Non Module Controlled
- Pinpoint Tests - Built After 7/24/00 - Module Controlled
Diagrams
Specifications
Tools and Equipment
- Trunk / Liftgate Lock Cylinder
Technical Service Bulletins
- Mirrors
- Paint, Striping and Decals
- Radiator Support
- Relays and Modules - Body and Frame
- Roof and Associated Components
- Sunroof / Moonroof
- Sunroof / Moonroof Motor
- Sunroof / Moonroof Switch
- Sunroof / Moonroof Track
- Sunroof / Moonroof Windguard
- Sunroof / Moonroof Frame
- Sunroof / Moonroof Module
- Sunroof / Moonroof Panel
Description and Operation
Testing and Inspection
Adjustments
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Sunroof / Moonroof
- Seats
- Power Seat Motor
- Power Seat Switch
- Seat Back
- Seat Cushion
- Seat Track
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Power Seat Is Inoperative
- Test B: Power Seat Is Inoperative-Leather High-Back Seat With Side Air Bag
- Test C: Power Seat Moves But Is Noisy
- Test D: Power Seat Moves But Is Loose
- Test E: Power Seat Does Not Make Full Travel
- Test F: Power Seat Does Not Move Horizontally/Vertically
- Test G: Power Seat Does Not Move Horizontally/Vertically-Leather High-Back Seat With Side Air Bag
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Sensors and Switches - Body and Frame
- Sound Proofing / Insulation
- Tailgate
- Truck Bed
- Unibody
Description and Operation
Testing and Inspection
Locations
Diagrams
Specifications
Technical Service Bulletins
- Cruise Control
- Brake Switch (Cruise Control)
- Clutch Switch
- Cruise Control Servo
- Cruise Control Servo Cable
- Cruise Control Switch
- Sensors and Switches - Cruise Control
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Speed Control Is Inoperative - No Flash Codes
- Test B: Set Speed Fluctuates
- Test C: Speed Control Does Not Disengage When The Brakes Are Applied
- Test D: Speed Control Does Not Disengage When The Clutch Is Applied
- Test E: Speed Control Switch Is Inoperative
- Test F: Flash With Last Switch Pressed, But No Dynamic Pull Occurs At The Throttle And The Sped Control Is Inoperative
- Test G: Flash Code 2 - Brake Pedal Position Switch Circuit Failure
- Test H: Flash Code 3 - Deactivator Switch Circuit Failure
- Test I: Speed Control Indicator Lamp Is Always On
- Scan Tool Testing and Procedures
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Instrument Panel, Gauges and Warning Indicators
- Audible Warning Device
- Audible Warning Device Control Module
- Cigarette Lighter
- Compass
- Dashboard / Instrument Panel
- Dimmer Switch
- Door Switch
- Fuel Gauge
- Instrument Cluster / Carrier
- Lamp Out Indicator
- Malfunction Indicator Lamp
- Odometer
- Oil Change Reminder Lamp
- Oil Pressure Gauge
- Oil Pressure Sender
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Speedometer Head
- Tachometer
- Temperature Gauge
- Temperature Sensor (Gauge)
- Transmission Mode Indicator - A/T
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Pinpoint Tests - Instrument Cluster
- Test A: Incorrect Fuel Gauge Indication
- Test B: Incorrect Temperature Gauge Indication
- Test C: Incorrect Oil Pressure Gauge Indication
- Test D: Inaccurate Speedometer Reading
- Test E: Speedometer/Odometer Is Inoperative
- Test F: Tachometer Is Inoperative
- Test G: Incorrect Tachometer Indication
- Test H: Charge System Warning Indicator Is Never On
- Test I: Anti-lock Brake Warning Indicator Is Inoperative
- Test J: Anti-lock Brake Warning Indicator Is Always On
- Test K: Check Fuel Cap Indicator Is Inoperative (Late Production)
- Test L: High Beam Indicator Is Inoperative
- Test M: Check Engine Warning Indicator Is Inoperative
- Test N: LH Turn Signal Indicator Is Inoperative
- Test O: RH Turn Signal Is Inoperative
- Test P: O/D Off Indicator Is Inoperative
- Test Q: Speed Control Indicator Is Never On
- Test R: Red Brake Warning Indicator Is Inoperative
- Test S: Check Gage Indicator Is Inoperative
- Test T: Door Ajar Indicator Does Not Operate Correctly Early Production)
- Test U: Door Ajar Indicator Does Not Operate Correctly (Late Production)
- Test V: Safety Belt Warning Indicator Does Not Operate Correctly (Early Production)
- Test W: Safety Belt Warning Indicator Does Not Operate Correctly (Late Production)
- Test X: 4x4 High, 4x4 Low Indicator Is Inoperative
- Test Y: Air Bag Indicator Is Inoperative
- Test Z: Fuel Reset Indicator Is Inoperative (If Equipped)
- Pinpoint Tests - Instrument Panel Illumination
- Test A: Control Illumination Is Inoperative
- Test B: Instrument Cluster Illumination Is Inoperative
- Test C: Climate Control Illumination Is Inoperative
- Test D: Audio System Illumination Is Inoperative
- Test E: A Single Illumination Source Is Inoperative
- Test F: A Single Illumination Source Is Inoperative-Steering Wheel Control Switches
- Pinpoint Tests - Warning Devices
- Pinpoint Test Notes
- Test A: Safety Belt Warning Chime Does Not Operate Correctly
- Test B: Headlamp on Reminder Chime Does Not Operate Correctly
- Test C: Key In Ignition Warning Chime Does Not Operate Correctly
- Test D: Door Ajar Chime Does Not Operate Correctly
- Test E: Belt Minder Feature Does Not Operate Correctly (Early Production)
- Test F: Belt Minder Feature Does Not Operate Correctly-Cannot Be Reconfigured (Early Production)
- Pinpoint Tests - Instrument Cluster
- Component Tests and General Diagnostics
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Cargo Lamp
- Center Mounted Brake Lamp
- Courtesy Lamp
- Ash Tray Lamp
- Courtesy Lamp Relay
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Interior Lamps Are Inoperative
- Test B: Interior Lamps Do Not Turn On With One Door Open
- Test C: Courtesy Lamps Stay On Continuously
- Test D: Illuminated Entry Inoperative Using Remote Transmitter
- Test E: Battery Saver Is Inoperative
- Test F: An Individual Demand Lighting Lamp Is Inoperative
- Test G: An Individual Interior Lamp Or Puddle Lamp Is Inoperative
- Test H: Interior Lamps Inoperative - When The Liftgate Is Open
- Test I: Interior Lamps Inoperative - When Liftgate Glass Open
Service and Repair
Diagrams
Tools and Equipment
- Daytime Running Lamp
- Dimmer Switch
- Battery Discharge Protection Relay
- Dome Lamp
- Door Switch
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Headlamp Bulb
- Headlamp Dimmer Switch
- Headlamp Switch
Testing and Inspection
Adjustments
Service and Repair
Diagrams
Technical Service Bulletins
Tools and Equipment
- Horn
- Interior Lighting Module
- Interior Lighting Relay
- Lamp Out Indicator
- License Plate Lamp
- Map Light
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trailer Lamps
- Trailer Lighting Relay
- Trunk Lamp
- Turn Signals
- Underhood Lamp
- Vanity Lamp
Description and Operation
Diagrams
Technical Service Bulletins
- Windows and Glass
- Heated Glass Element
- Relays and Modules - Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Windshield
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: All Power Windows Are Inoperative
- Test B: LF Power Window Is Inoperative
- Test C: Driver Power Window Is Inoperative (Explorer Sport)
- Test D: Passenger Power Window Is Inoperative
- Test E: Passenger Power Window Is Inoperative (Explorer Sport)
- Test F: A Single Power Window Is Inoperative - Left Rear
- Test G: A Single Power Window Is Inoperative - Right Rear
- Test H: One Touch Down Feature Is Inoperative
- Test I: Rear Window Will Not Defrost
- Test J: Heated Rear Window Will Not Shut Off Automatically
- Test K: Power Rear Window Is Inoperative
- Test L: Power Rear Window Does Not Operate Correctly-Open Close Or Vent Function (Explorer Sport Trac)
Diagrams
Tools and Equipment
- Wiper and Washer Systems
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Windshield Washer Control Module
- Windshield Washer Motor
- Windshield Washer Pump
- Windshield Washer Relay
- Windshield Washer Switch
- Wiper Arm
- Wiper Blade
- Wiper Control Module
- Wiper Motor
- Wiper Motor Linkage
- Wiper Relay
- Wiper Switch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Windshield Wipers Are Inoperative
- Test B: Windshield Wipers Are On Continuously
- Test C: High/Low Wiper Speeds Do Not Operate Correctly
- Test D: Intermittent Wiper Speed Does Not Operate Properly
- Test E: Washer Pump Is Inoperative
- Test F: Speed Dependent Interval Mode Does Not Operate Correctly
- Test G: Low Wiper Speed Does Not Operate Properly
- Test H: Wipers Stay ON Continuously
- Test I: Washer Pump Is Inoperative
- Test J: Rear Wiper Is Inoperative
- Test K: Rear Wiper Does Not Operate Correctly
Diagrams
Specifications
Tools and Equipment
Service Precautions
- Application and ID
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Noise, Vibration, and Harshness Diagnosis
- Symptom Charts
- Pinpoint Tests
- Test Notes
- Test A: Brake Vibration/shudder
- Test B: Engine Ticking Noise
- Test C: Accessory Drive Bearing Hoot
- Test D: Power Steering Moan
- Test E: Engine Driven Cooling Fan Moan
- Test F: Drumming Noise
- Test G: Engine Ticking, Knocking or Continuing Rattle
- Test H: Front Suspension Noise
- Test I: Rear Suspension Noise
- Test J: Wheel and Tire
- Test K: High Speed Shake or Shimmy
- Test L: Clutch Vibration
- Test M: Transfer Case Vibration
- Diagnostic Guide
- Check OASIS/TSBs/Repair History
- Diagnostic Procedure
- Component Tests
- NVH Condition and Symptom Categories
- 1: Customer Interview
- 2: Pre-Drive Check
- 3: Preparing for the Road Test
- 4: Verify the Customer Concern
- 5: Road Test
- Tools and Techniques
- Noise, Vibration, and Harshness Diagnosis
- Component Tests and General Diagnostics
Locations
- Component Locations
- A-Z Components List
- Location Views
- Automatic Transmission
- Auxiliary Relay Box 1
- Auxiliary Relay Box 2
- Auxiliary Relay Box 3
- Battery Junction box
- Bumper, Rear
- Center Console
- Center Console, Front
- Central Junction Box
- Dash Panel
- Dash Panel, Center
- Door, Left Front
- Door, Rear
- Door, Right Front
- Engine Compartment
- Liftgate
- Manual Transmission
- Rocker Panel, LH
- Rocker Panel, RH
- Roof Panel
- Steering Column
- Steering Column, Bottom
- Vehicle Floor
- Vehicle Underbody, LH Side
- Window, Rear
- Connector Locations
- Ground Locations
- Splice Locations
- Harness Locations
- Component Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Exploded Views
- Connector Views
- C100-C199
- C201-C294
- C304-C396
- C402-C500
- C504-C615
- C701-C932
- C1001-C4033
- C1001
- C1002
- C1004
- C1006
- C1007
- C1008
- C1011
- C1016
- C1017
- C1018
- C1021
- C1023
- C1025
- C1029
- C1030
- C1031
- C1032
- C1035
- C1036
- C1037
- C1038
- C1039
- C1041
- C1043
- C1051
- C1056
- C1061
- C1064
- C1065
- C1066
- C1068
- C1072
- C1078
- C1081
- C1095
- C1096
- C1100a
- C1100b
- C1107
- C2000
- C2007
- C2008
- C2013a
- C2013b
- C2014
- C2015
- C2021
- C2022
- C2031a
- C2031b
- C2033
- C2041a
- C2041b
- C2047
- C2048
- C2049
- C2051
- C2058
- C2059
- C2060
- C2061
- C2062
- C2063
- C2097
- C2100a
- C2100b
- C3002
- C3003
- C3006
- C3007
- C3010
- C3011
- C3012
- C3013
- C4033
- Air Bag
- Air Bag Control Module
- Air Door Actuator / Motor, HVAC
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Alarm System Transponder
- Alternator
- Amplifier, Sound System
- Automatic Transmission/Transaxle
- Auxiliary Power Outlet
- Backup Lamp
- Battery
- Battery Discharge Protection Relay, Lighting
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Brake Fluid Level Sensor/Switch
- Brake Light Switch
- Brake Switch (Cruise Control)
- Camshaft Position Sensor
- Canister Purge Control Valve
- Cargo Lamp
- Center Mounted Brake Lamp
- Clockspring Assembly / Spiral Cable, Air Bag
- Clutch Switch
- Clutch Switch, Cruise Control
- Clutch Switch, ECM
- Compressor Clutch Coil
- Compressor Clutch Relay
- Computers and Control Circuit Diode
- Control Assembly, HVAC
- Coolant Temperature Sensor/Switch (For Computer)
- Courtesy Lamp
- Crankshaft Position Sensor
- Cruise Control Servo
- Data Link Connector
- Daytime Running Lamp Control Unit
- Diagnostic Connector - ABS
- Differential Speed Sensor
- EGR Electronic Vacuum Regulator Solenoid
- Electronic Brake Control Module
- Electronic Noise Suppressor
- Engine Control Module
- Fog/Driving Lamp
- Fuel Injector
- Fuel Pump Relay
- Fuel Tank Unit
- Fuse Block
- General Module
- Hazard Flasher Relay
- Hazard Warning Switch
- Headlamp
- Heated Glass Element
- Horn
- Idle Speed/Throttle Actuator - Electronic
- Ignition Coil
- Ignition Switch
- Impact Sensor
- Inertia Fuel Shutoff Switch
- Instrument Panel, Gauges and Warning Indicators
- Interior Lighting Module
- Interior Lighting Relay
- Keyless Entry Key-Pad
- Keyless Entry Module
- Knock Sensor
- Leak Detection Valve, Evaporative System
- License Plate Lamp
- Main Relay (Computer/Fuel System)
- Mirrors
- Multiple Junction Connector
- Neutral Safety Switch
- Oil Pressure Sender
- Oxygen Sensor
- Parking Brake Warning Switch
- Parking Lamp
- Power Door Lock Actuator
- Power Door Lock Control Module
- Power Door Lock Relay
- Power Door Lock Switch
- Power Seat Motor
- Power Seat Switch
- Power Trunk / Liftgate Lock Actuator
- Power Window Control Module
- Power Window Motor
- Power Window Relay
- Power Window Switch
- Pressure Feedback Exhaust Sensor, EGR
- Radio/Stereo
- Refrigerant Pressure Sensor / Switch, HVAC
- Remote Control, Audio - Stereo
- Seat Belt Buckle Switch
- Seat Belt Warning Timer
- Speaker
- Starter Motor
- Starter Relay
- Sunroof / Moonroof Module
- Sunroof / Moonroof Switch
- Throttle Position Sensor
- Trailer Connector
- Trailer Lighting Relay
- Transfer Case
- Transmission Speed Sensor, M/T
- Trunk / Liftgate Switch
- Turn Signals
- Wheel Speed Sensor
- Windshield Washer Control Module
- Windshield Washer Motor
- Windshield Washer Relay
- Windshield Washer Switch
- Wiper Control Module
- Wiper Motor
- Wiper Relay
- Wiper Switch
- Electrical Diagrams
- Diagrams By Number
- Please Note
- Systems Overview
- Diagram Set 206-00-00
- Diagram Set 206-09-00
- Diagram Set 303-04-00
- Diagram Set 303-06-00
- Diagram Set 303-07-00
- Diagram Set 303-14-00
- Diagram Set 307-01-00
- Diagram Set 307-05-00
- Diagram Set 308-07A-00
- Diagram Set 310-03-00
- Diagram Set 412-00-00
- Diagram Set 413-00-00
- Diagram Set 413-01-00
- Diagram Set 413-06-00
- Diagram Set 413-09-00
- Diagram Set 414-00-00
- Diagram Set 415-00-00
- Diagram Set 417-01-00
- Diagram Set 417-02-00
- Diagram Set 417-04-00
- Diagram Set 418-00-00
- Diagram Set 419-01A-00
- Diagram Set 419-01B-00
- Diagram Set 419-10-00
- Diagram Set 419-11-00
- Diagram Set 501-09-00
- Diagram Set 501-10-00
- Diagram Set 501-11-00
- Diagram Set 501-12-00
- Diagram Set 501-14-00
- Diagram Set 501-16-00
- Diagram Set 501-17-00
- Diagram Set 501-20A-00
- Diagram Set 501-20B-00
- Diagram Set 700-02-00
- Diagram Set 700-03-00
- Diagram Set 700-04-00
- Power and Ground Distribution
- System Diagram
- Ground Diagrams (By Ground Number)
- Power Distribution Diagrams
- Fuse Circuits
- F 1.3
- F 1.6
- F 1.12
- F 1.13
- F 1.16
- F 1.21
- F 1.22
- F 1.23
- F 1.25
- F 1.27
- F 1.28
- F 1.29
- F 1.31
- F 1.33
- F 1.34
- F 1.41
- F 2.1
- F 2.4
- F 2.5
- F 2.6
- F 2.9
- F 2.11
- F 2.12
- F 2.13
- F 2.14
- F 2.15
- F 2.16
- F 2.17
- F 2.18
- F 2.20
- F 2.22
- F 2.24
- F 2.25
- F 2.26
- F 2.27
- F 2.28
- F 2.30
- F 2.31
- F 2.35
- F 2.36
- F1.3
- F1.6
- F1.12
- F1.13
- F1.16
- F1.21
- F1.22
- F1.23
- F1.25
- F1.27
- F1.28
- F1.29
- F1.31
- F1.33
- F1.34
- F1.41
- F2.1
- F2.4
- F2.5
- F2.6
- F2.9
- F2.11
- F2.12
- F2.13
- F2.14
- F2.15
- F2.16
- F2.17
- F2.18
- F2.20
- F2.22
- F2.24
- F2.25
- F2.26
- F2.27
- F2.28
- F2.30
- F2.31
- F2.35
- F2.36
- Junction Box Circuits
- Fuse Circuits
- Auxiliary Power Outlet
- Fuse
- Fuse Block
- System Diagram
- Air Bag Systems
- Antitheft and Alarm Systems
- Automatic Transmission/Transaxle
- Brakes and Traction Control
- Charging System
- Cruise Control
- General Module
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Keyless Entry
- Lighting and Horns
- Mirrors
- Power Locks
- Powertrain Management
- Radio, Stereo, and Compact Disc
- Seat Belt Systems
- Seats
- Starting System
- Sunroof / Moonroof
- Transfer Case
- Windows and Glass
- Wiper and Washer Systems
- Diagrams By Number
- Mechanical Diagrams
- Fluid Diagrams
- Vacuum and Vapor Hose Diagrams
- Components
- Connectors
- Grounds
- Splices
- Harness
Specifications
- Electrical Specifications
- Mechanical Specifications
- Air Bag Systems
- Alignment
- Alternator
- Antenna
- Antitheft and Alarm Systems
- Automatic Transmission/Transaxle
- System Specifications
- Band Adjustment and Torque Chart
- Band/Clutch Application Chart
- Clutch Plate Usage and Clearance Specifications
- End Play Specifications
- General Specifications
- Selective Snap Rings
- Service Identification Model Chart
- Shift Speeds-km/h (MPH)
- Stall Speed
- Torque Converter End Play
- Torque Specifications
- Transaxle/Transmission Cooling
- Transaxle/Transmission External Controls
- Band Apply Servo, A/T
- Extension Housing, A/T
- Fluid Filter - A/T
- Fluid Line/Hose, A/T
- Fluid Pan, A/T
- Fluid Pump, A/T
- Shift Cable, A/T
- Shift Interlock Solenoid
- Shift Solenoid, A/T
- Transmission Cooler, A/T
- Transmission Mount, A/T
- Transmission Position Sensor/Switch, A/T
- Transmission Speed Sensor, A/T
- Valve Body, A/T
- System Specifications
- Battery
- Body and Frame
- Brakes and Traction Control
- Clutch, M/T
- Computers and Control Systems
- Cooling System
- Cruise Control
- Differential Assembly
- Emission Control Systems
- Engine
- System Specifications
- Camshaft Bearing
- Camshaft Gear/Sprocket
- Camshaft, Engine
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belt
- Intake Manifold
- Oil Pump, Engine
- Timing Components
- Exhaust Manifold
- Firing Order
- Flex Plate
- Flywheel
- Fog/Driving Lamp
- Fuel Delivery and Air Induction
- Heating and Air Conditioning
- Horn
- Ignition Coil
- Instrument Panel, Gauges and Warning Indicators
- Manual Transmission/Transaxle
- Seat Belt Systems
- Spark Plug
- Speaker
- Starting System
- Steering
- Suspension
- Tires
- Transfer Case
- Wheel Stud / Lug Nut
- Wheels
- Windows
- Wiper and Washer Systems
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Tools and Equipment
Diagnostic Trouble Codes