Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - Cooling System
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Windows and Glass
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Clutch Switch
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Power Steering Pressure Switch
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Towing Information
- Vehicle Lifting
- Service Intervals
- Normal Service Defined
- Routine Service
- Special Operating Conditions T, I, D, O, E, S
- Normal Service
- 5000 MI or 8000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 35000 MI or 56000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 55000 MI or 88000 KM
- 60000 MI or 96000 KM
- 65000 MI or 104000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 85000 MI or 136000 KM
- 90000 MI or 144000 KM
- 95000 MI or 152000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 110000 MI or 176000 KM
- 115000 MI or 184000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 130000 MI or 208000 KM
- 135000 MI or 216000 KM
- 140000 MI or 224000 KM
- 145000 MI or 232000 KM
- 150000 MI or 240000 KM
- Severe Service
- 3000 MI or 4800 KM
- 5000 MI or 8000 KM
- 6000 MI or 9600 KM
- 9000 MI or 14400 KM
- 10000 MI or 16000 KM
- 12000 MI or 19200 KM
- 15000 MI or 24000 KM
- 18000 MI or 28800 KM
- 20000 MI or 32000 KM
- 21000 MI or 33600 KM
- 24000 MI or 38400 KM
- 25000 MI or 40000 KM
- 27000 MI or 43200 KM
- 30000 MI or 48000 KM
- 33000 MI or 52800 KM
- 35000 MI or 56000 KM
- 36000 MI or 57600 KM
- 39000 MI or 62400 KM
- 40000 MI or 64000 KM
- 42000 MI or 67200 KM
- 45000 MI or 72000 KM
- 48000 MI or 76800 KM
- 50000 MI or 80000 KM
- 51000 MI or 81600 KM
- 54000 MI or 86400 KM
- 55000 MI or 88000 KM
- 57000 MI or 91200 KM
- 60000 MI or 96000 KM
- 63000 MI or 100800 KM
- 65000 MI or 104000 KM
- 66000 MI or 105600 KM
- 69000 MI or 110400 KM
- 70000 MI or 112000 KM
- 72000 MI or 115200 KM
- 75000 MI or 120000 KM
- 78000 MI or 124800 KM
- 80000 MI or 128000 KM
- 81000 MI or 129600 KM
- 84000 MI or 134400 KM
- 85000 MI or 136000 KM
- 87000 MI or 139200 KM
- 90000 MI or 144000 KM
- 93000 MI or 148800 KM
- 95000 MI or 152000 KM
- 96000 MI or 153600 KM
- 99000 MI or 158400 KM
- 100000 MI or 160000 KM
- 102000 MI or 163200 KM
- 105000 MI or 168000 KM
- 108000 MI or 172800 KM
- 110000 MI or 176000 KM
- 111000 MI or 177600 KM
- 114000 MI or 182400 KM
- 115000 MI or 184000 KM
- 117000 MI or 187200 KM
- 120000 MI or 192000 KM
- 123000 MI or 196800 KM
- 125000 MI or 200000 KM
- 126000 MI or 201600 KM
- 129000 MI or 206400 KM
- 130000 MI or 208000 KM
- 132000 MI or 211200 KM
- 135000 MI or 216000 KM
- 138000 MI or 220800 KM
- 140000 MI or 224000 KM
- 141000 MI or 225600 KM
- 144000 MI or 230400 KM
- 145000 MI or 232000 KM
- 147000 MI or 235200 KM
- 150000 MI or 240000 KM
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Actuators and Solenoids - Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
- Procedures
- Bearing - Inspection
- Camshaft
- Connecting Rod
- Crankshaft
- Cylinder Block - Core Plug Replacement
- Cylinder Bore
- Cylinder Bore - Cleaning
- Cylinder Head - Distortion
- Disassembly and Assembly of Sub-Assemblies
- Exhaust Manifold - Inspection
- Installation
- Piston
- Push Rods
- Removal
- Rocker Arms
- Roller Follower
- Spark Plug - Inspection
- Sprockets
- Valve
- Valve Clearance Check
- Valve Guide
- Valve Seat
- Valve Spring
- Valve Tappet
- Overhaul
- Procedures
Specifications
Technical Service Bulletins
Tools and Equipment
- Cooling System
- Thermostat Bypass Hose
- Coolant
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Core
- Heater Hose
- Radiator
- Radiator Cap
- Relays and Modules - Cooling System
- Sensors and Switches - Cooling System
- Thermostat
- Thermostat Housing
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Exhaust System
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Clutch Switch
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Power Steering Pressure Switch
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Body Control Module
- Brake Signal
- Camshaft Position Sensor
- Clutch Switch
- Crankshaft Position Sensor
- Data Link Connector
- Electronic Throttle Actuator
- Electronic Throttle Control Module
- Engine Control Module
- Engine Temperature Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Idle Speed/Throttle Actuator - Electronic
- Information Bus
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Power Steering Pressure Switch
- Pressure Feedback Exhaust Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Clutch Switch
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Power Steering Pressure Switch
- Pressure Feedback Exhaust Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Variable Valve Timing Actuator
- Vehicle Speed Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: No Start
- Test B: Powertrain Control Module (PCM) Power Relay
- Test C: Reference Voltage
- Test H: Fuel Control
- Test Z: Intermittent
- Tests DA: Intake Air Temperature (IAT) Sensor
- Tests DC: Mass Air Flow (MAF) Sensor
- Tests DD: Fuel Rail Pressure (FRP), Fuel Rail Temperature (FRT) and Fuel Rail Pressure Temperature (FRPT) Sensors
- Tests DF: Vehicle Speed Circuit (VSC) Check
- Tests DG: Knock Sensor
- Tests DH: Throttle Position (TP) Sensor
- Tests DJ: Air Conditioner Evaporator Temperature (ACET) Sensor
- Tests DK: Accelerator Pedal Position (APP) Sensor
- Tests DL: Cylinder Head Temperature (CHT) Sensor
- Tests DM: Manifold Absolute Pressure (MAP) Sensor
- Tests DP: Output Shaft Speed (OSS) Sensor/Vehicle Speed Sensor (VSS)/Transfer Case Speed Sensor (TCSS)
- Tests DR: Camshaft Position (CMP) Sensor
- Tests DS: Air Conditioning Pressure (ACP) Sensor
- Tests DT: Power Steering Pressure (PSP) Sensor
- Tests DU: Intake Air Temperature 2 (IAT2) Sensor
- Tests DV: Throttle Body Assembly Electronic Throttle Control (ETC)
- Tests DW: Heated Oxygen Sensor (HO2S)
- Tests DX: Engine Coolant Temperature (ECT) Sensor
- Tests DY: Engine Oil Temperature (EOT) Sensor
- Tests EM: Emission Compliance
- Tests FB: Power Take Off (PTO)
- Tests FD: Brake Pedal Inputs
- Tests FF: Power Steering Pressure (PSP) Switch
- Tests HC: Fuel Delivery System
- Tests HD: Misfire Detection Monitor
- Tests HE: Exhaust Gas Recirculation (EGR) Systems
- Tests HF: Catalyst Efficiency Monitor and Exhaust Systems
- Tests HG: Positive Crankcase Ventilation (PCV) System
- Tests HH: Exhaust Gas Recirculation System Module (ESM)
- Tests HK: Variable Cam Timing (VCT)
- Tests HL: Dual-Injection Fuel Delivery System
- Tests HM: Secondary Air Injection (AIR) System
- Tests HU: Intake Air System
- Tests HV: Cooling Fan Clutch
- Tests HX: Evaporative Emission (EVAP) System and Monitor
- Tests HY: Generator/Regulator System
- Tests JB: Secondary Ignition (COP)
- Tests JC: Secondary Ignition (Coil Pack)
- Tests JD: Crankshaft Position (CKP) Sensor
- Tests JE: Integrated Ignition Coil Pack A, B or C Failure
- Tests JF: Integrated Ignition Coil On Plug Coil A Through J Failure
- Tests JH: Tachometer Signal Output (CTO)
- Tests KA: Fuel Pump (FP) Relay
- Tests KB: Fuel Pump Driver Module
- Tests KD: Electric Exhaust Gas Recirculation (EEGR) System
- Tests KE: Idle Air Control (IAC) Valve
- Tests KF: Fan Control (FC) Relays
- Tests KG: Fuel Injector
- Tests KJ: Supercharger Bypass Control
- Tests KM: Air Conditioning Clutch Relay (A/CCR) Circuit
- Tests KN: Variable Speed Electric Cooling Fan
- Tests KP: Charge Air Cooler (CAC) Pump
- Tests NB: Malfunction Indicator Lamp
- Tests NC: Ignition Engine Speed Input Circuit
- Tests ND: Engine RPM/Vehicle Speed Limiter Reached
- Tests QA: Unable to Activate Self-Test/Network Communication Error
- Tests QB: DTCs P0603 or P1633: Keep Alive Power
- Tests QC: DTC P1000: On-Board Diagnostic (OBD) Systems Readiness Test Not Complete
- Tests QD: DTC P1260: Passive Anti-Theft System
- Tests QE: Electronic Throttle Control (ETC) System
- Tests TA: Clutch Pedal Position (CPP) Switch
- Tests TB: Transmission Control Switch (TCS)/Transmission Control Indicator Lamp (TCIL)
- Scan Tool Testing and Procedures
- Mode 6 Data
- Air System Monitor
- Catalyst Monitor
- Description
- DPFE EGR System Monitor
- ESM DPFE EGR System Monitor
- EVAP Sys Monitor - 0.020" Dia. Eng Off Natural VAC Leak Check
- EVAP System Monitor - 0.020" Dia. Leak Check
- EVAP System Monitor - 0.040" Dia. Leak Check
- HO2S Heater Monitor, Front and Rear
- HO2S Monitor
- Misfire Monitor
- Rear HO2S Monitor
- Stepper Motor EGR System Monitor - Intrusive Monitor
- Stepper Motor EGR System Monitor - Non-Intrusive Monitor
- Pinout Values and Diagnostic Parameters
- Monitors, Trips, Drive Cycles and Readiness Codes
- Monitors
- Catalyst Efficiency Monitor
- Cold Start Emission Reduction Monitor
- Comprehensive Component Monitor (CCM)
- Electric Exhaust Gas Recirculation (EEGR) System Monitor
- Evaporative Emission (EVAP) Leak Check Monitor
- Exhaust Gas Recirculation (EGR) System Monitor
- Fuel System Monitor
- Heated Oxygen Sensor (HO2S) Monitor
- Misfire Detection Monitor
- On-Board Diagnostic (OBD) Monitors
- Positive Crankcase Ventilation (PCV) System Monitor
- Secondary Air Injection (AIR) System Monitor
- Thermostat Monitor
- Variable Cam Timing (VCT) Monitor
- On-Board Diagnostic (OBD) Drive Cycle
- On-Board System Readiness (OSR)
- Monitors
- Programming and Relearning
Diagrams
Specifications
Tools and Equipment
- Emission Control Systems
- Air Injection
- Catalytic Converter
- Evaporative Emissions System
- Exhaust Gas Recirculation
- Positive Crankcase Ventilation
- Sensors and Switches - Emission Control Systems
- Application and ID
Description and Operation
Diagrams
Specifications
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel
- Fuel Filler Cap Warning Indicator
- Fuel Filter
- Fuel Injector
- Fuel Line Coupler
- Fuel Pressure Relief Valve
- Fuel Pressure Sensor/Switch
- Fuel Pressure Test Port
- Fuel Pressure Pulsation Damper
- Fuel Pump
- Fuel Rail
- Fuel Supply Line
- Fuel Tank
- Fuel Tank Unit
- Fuel Temperature Sensor
- Idle Speed/Throttle Actuator - Electronic
- Inertia Fuel Shutoff Switch
- Intake Air Duct
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Cable/Linkage
- Throttle Position Sensor
Service Precautions
Description and Operation
Diagrams
Specifications
Tools and Equipment
- Ignition System
- Transmission Control Systems
- Application and ID
Description and Operation
Diagrams
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Band
- Brake Switch - TCC
- Fluid - A/T
- Fluid Filter - A/T
- Fluid Line/Hose
- Fluid Pan
- Lamps and Indicators - A/T
- Overdrive Switch
- Pressure Regulating Solenoid
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Interlock
- Shift Solenoid
- Shifter A/T
- Shift Linkage
- Throttle Position Sensor/Switch
- Torque Converter
- Torque Converter Clutch Solenoid
- Transmission Cooler
- Transmission Mode Indicator - A/T
- Transmission Mode Switch
- Transmission Mount
- Transmission Position Sensor/Switch
- Transmission Pressure Test Port
- Transmission Speed Sensor
- Valve Body
- Wiring Harness
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Diagnosis By Symptom - 5R44E & 5R55E External Controls
- 5R44E and 5R55E Automatic Transmission
- Diagnosis By Symptom
- Diagnostic Routines
- Engagement Concerns 201/301 - 209/309
- 201/301, No Forward
- 202/302, No Reverse
- 203/303, Harsh Reverse
- 204/304, Harsh Forward
- 205/305, Delayed/Soft Reverse
- 206/306, Delayed/Soft Forward
- 207A/307A, No Forward and No Reverse
- 207B/307B, No Forward In (D) Position and No Reverse
- 208/308, Harsh Forward and Reverse
- 209/309, Delayed/Soft Forward and Reverse
- Shift Concerns 210/310 - 274/374
- 210/310, Some/All Shifts Missing
- 211/311, Timing Concerns - Early/Late
- 212/312, Timing Concerns - Erratic/Hunting
- 213/313, Feel - Soft/Slipping
- 214/314, Feel - Harsh
- 215/315, No 1st Gear, Engages In Higher Gear
- 216/316, No First Gear In Manual First Position
- 217/317, No Manual 2nd Gear
- 220/320, No 1-2 Shift (Automatic)
- 221/321, No 2-3 Shift (Automatic)
- 222/322, No 3-4 Shift (Automatic)
- 226/326, Soft/Slipping 1-2 Only (Automatic)
- 227/327, Soft/Slipping 2-3 Only (Automatic)
- 228/328, Soft/Slipping 3-4 Only (Automatic)
- 229/329, Soft/Slipping 4-3 Downshifts (Automatic)
- 232/332, Harsh 1-2 Only (Automatic)
- 233/333, Harsh 2-3
- 234/334, Harsh 3-4 Shift Only (Automatic)
- 235/335, Harsh 4-3 Only (Automatic)
- 236/336, Harsh 3-2
- 270/370, No 4-5 Shift (Automatic)
- 271/371, No 5-4 Shift (Manual)
- 272/372, Soft/Slipping 4-5 Only (Automatic)
- 274/374, Harsh 4-5 Only (Automatic)
- Torque Converter Clutch Operation Concerns 240/340 - 242/342
- Other Concerns 251/351 - 265/365
- 251/351, Shift Lever Efforts High
- 252/352, External Leaks
- 253A/353A, Driveability Concerns
- 253B/353B, Driveability Concerns, Wrong Gear Ratio In D, 2nd and 1st Positions
- 254/354, Noise/Vibration - Forward or Reverse
- 255/355, Engine Will Not Crank
- 256/356, No Park Range
- 257/357, Transmission Overheating
- 258/358, No Engine Braking In 2nd Position
- 259/359, No Engine Braking In 1st Position
- 260/360, No Engine Braking With Overdrive Canceled (In 3RD and 4TH)
- 261/361, Fluid Venting/Foaming
- 263/363, Slips/Chatters In 1st Position
- 264/364, Slips/Chatters In 2nd Position
- 265/365, Harsh Engagements and Shifts
- Engagement Concerns 201/301 - 209/309
- Transmission Connector Layouts
- Pinpoint Tests
- Pinpoint Tests - 5R44E & 5R55E External Controls
- Test A: Shift Interlock System Does Not Release/Lock Correctly
- Test B: Shift Control Is Out of Correct Gear Relationship
- Test C: The Transmission Control (TC) Switch Is Not Operating Correctly
- Test D: Transmission Control Indicator Lamp (TCIL) Does Not Illuminate
- Test E: Transmission Control Indicator Lamp (TCIL) Stays Illuminated
- 5R44E and 5R55E Automatic Transmission
- Pinpoint Tests - OSC Equipped Vehicles
- Test A: Shift and Torque Converter Clutch (TCC) Solenoids
- Test B: Transmission Fluid Temperature (TFT) Sensor
- Test C: Digital Transmission Range (TR) Sensor
- Test D: Electronic Pressure Control (EPC) Solenoid
- Test E: Turbine Shaft Speed (TSS), Intermediate Shaft Speed and Output Shaft Speed (OSS) Sensors
- Test F: Solenoid Mechanical Failure
- Pinpoint Tests - 5R44E & 5R55E External Controls
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
Adjustments
Service and Repair
- Transmission Fluid Drain and Refill - Automated Equipment
- Transmission Fluid Drain and Refill - Vehicles Not Equipped With Torque Converter Drain Plug
- Heat Shield
- Removal
- Torque Converter
- Torque Converter Contamination Inspection
- Disassembly
- Disassembly and Assembly of Subassemblies
- Main Control Valve Body
- Converter Housing and Fluid Pump
- Front Brake and Coast Clutch Drum
- Intermediate Brake and Direct Clutch Drum Assembly
- Forward Clutch
- Forward Geartrain
- Front Planetary and One-Way Clutch
- Front Planetary Gears
- Center Support
- Reverse Brake Drum
- Output Shaft Ring Gear and Hub Shaft Assembly
- Assembly
- Transmission Fluid Cooler - Backflushing and Cleaning
- Installation
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Clutch
- Clutch Disc
- Clutch Hydraulic System
- Clutch Pedal Assembly
- Clutch Switch
- Pilot Bearing
- Pressure Plate
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Continuously Variable Transmission/Transaxle
- Differential Assembly
- Differential Carrier
- Differential Case
- Differential Cover
- Fluid - Differential
- Output Shaft
- Pinion Flange
- Seals and Gaskets
- Application and ID
Description and Operation
Testing and Inspection
- Rear Drive Axle/Differential - Ford 7.5-Inch
- Initial Inspection
- Component Tests
- Diagnosis By Symptom
- Fluid Loss
- Noise Louder on Turns (Sweeping)
- Noise (Growl) In Tight Turn, Conventional Differential
- Noise (Chatter/Shudder) In Tight Turns, Limited Slip Differential
- Noise (Whine) In All or More Than One Drive Modes
- Noise (Tick/Click) In All or More Than One Drive Modes
- Noise (Howl/Moan) In All or More Than One Drive Modes
- Noise (Clunk) On Changes In Speed or Direction of Power
- Vibration
- Rear Drive Axle/Differential - Ford 8.8-Inch
- Initial Inspection
- Component Tests
- Diagnosis By Symptom
- Fluid Loss
- Noise Louder On Turns (Sweeping)
- Noise (Growl) In Tight Turn, Conventional Differential
- Noise (Chatter/Shudder) In Tight Turns, Limited Slip Differential
- Noise (Whine) In All or More Than One Drive Modes
- Noise (Tick/Click) In All or More Than One Drive Modes
- Noise (Howl/Moan) In All or More Than One Drive Modes
- Noise (Clunk) On Changes In Speed or Direction of Power
- Vibration
- Driveline System
- Rear Drive Axle/Differential - Ford 8.8-Inch High Torque
- Initial Inspection
- Component Tests
- Diagnosis By Symptom
- Fluid Loss
- Noise Louder On Turns (Sweeping)
- Noise (Growl) In Tight Turn, Conventional Differential
- Noise (Chatter/Shudder) In Tight Turns, Limited Slip Differential
- Noise (Whine) In All or More Than One Drive Modes
- Noise (Tick/Click) In All or More Than One Drive Modes
- Noise (Howl/Moan) In All or More Than One Drive Modes
- Noise (Clunk) On Changes In Speed or Direction of Power
- Vibration
- Front Drive Axle/Differential - Dana 35
- Initial Inspection
- Component Tests
- Diagnosis By Symptom
- Fluid Loss
- Noise Louder On Turns (Sweeping)
- Noise (Growl) In Tight Turn, Conventional Differential
- Noise (Whine) In All or More Than One Drive Modes
- Noise (Tick/Click) In All or More Than One Drive Modes
- Noise (Howl/Moan) In All or More Than One Drive Modes
- Noise (Clunk) On Changes In Speed or Direction of Power
- Front Axle Will Not Engage/Disengage
- Vibration
- Rear Drive Axle/Differential - Ford 7.5-Inch
Adjustments
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Lamps and Indicators - Transmission and Drivetrain
- Manual Transmission/Transaxle
- Power Take-Off
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transfer Case
- Actuators and Solenoids - Transfer Case
- Control Module
- Fluid - Transfer Case
- Four Wheel Drive Indicator Lamp
- Four Wheel Drive Selector Switch
- Lamps and Indicators - Transfer Case
- Relays and Modules - Transfer Case
- Seals and Gaskets
- Sensors and Switches - Transfer Case
- Transfer Case Actuator
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: No Communication With The Four-Wheel Drive (4WD) Control Module
- Test B: The Vehicle Does Not Shift Between 2WD and 4WD Modes Correctly
- Test C: The Vehicle Does Not Shift Between 4X4 High and 4X4 Low Modes Correctly
- Test D: Electronic Shift Functional Test
- Test E: Neutral Tow Does Not Operate Correctly
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Transmission Control Systems
Technical Service Bulletins
Tools and Equipment
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Differential Speed Sensor
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Wheel Speed Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: No Communication With The Anti-Lock Brake System (ABS) Module
- Test B: DTC C1186 - ABS Power Relay Output Open Circuit and DTCs B1317 and B1318 - Battery Voltage High/ Battery Voltage Low
- Test C: DTCs C1145, C1155 and C1230 - Wheel Speed Sensor Circuit Failure
- Test D: DTCs C1148 C1158, C1229, C1233, C1234 and C1237 - Wheel Speed Sensor Coherency Fault/Signal Incorrect
- Test E: DTCs C1095 and C1096 - ABS Hydraulic Pump Motor Circuit Failure/Open
- Test F: DTC B1485 - Brake Pedal Input Circuit Battery Short
- Test G: DTC C1414 - Incorrect Module Design Level
- Test H: DTC C1187 - Brake Fluid Level Input Circuit Open
- Test I: Check For Correct Anti-Lock Brake System (ABS) Module Operation
Diagrams
Specifications
Tools and Equipment
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Drum Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
Description and Operation
Testing and Inspection
Specifications
Tools and Equipment
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Alternator
- Voltage Regulator
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Battery Is Discharged Battery Voltage Is Low
- Test B: The Charging System Warning Indicator Is on With the Engine Running (The Charging System Voltage Does Not Increase)
- Test C: The Charging System Overcharges (Battery Voltage Is Greater Than 15.5 Volts)
- Test D: The Charging System Warning Indicator Is on With the Engine Running and the Battery Increases Voltage
- Test E: The Charging System Warning Indicator Is Off With the Ignition Switch In the Run Position and the Engine Off
- Test F: The Charging System Warning Indicator Flickers or Is Intermittent
- Test G: The Generator Is Noisy
- Test H: Radio Interference
- Component Tests and General Diagnostics
Diagrams
Tools and Equipment
- Starting System
- Power and Ground Distribution
Technical Service Bulletins
- Power and Ground Distribution
- Steering and Suspension
- Alignment
- Sensors and Switches - Steering and Suspension
- Steering
- Front Steering Knuckle
- Power Steering
- Sensors and Switches - Steering
- Steering Column
- Air Bag(s) Arming and Disarming
- Key Reminder Switch
- Steering Column Lock
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Tools and Equipment
- Steering Gear
- Steering Shaft
- Steering Wheel
- Tie Rod
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Suspension
- Wheels and Tires
Technical Service Bulletins
- Heating and Air Conditioning
- Accumulator HVAC
- Air Door
- Air Register
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Cabin Air Filter / Purifier
- Compressor HVAC
- Compressor Clutch Relay
- Condenser HVAC
- Control Assembly
- Coupler HVAC
- Evaporator Core
- Evaporator Temperature Sensor / Switch
- Expansion Block/Orifice Tube
- Heater Core
- Heater Hose
- Hose/Line HVAC
- Housing Assembly HVAC
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Vacuum Harness HVAC
- Vacuum Reservoir HVAC
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: Incorrect/Erratic Direction Of Airflow From Outlet(s)
- Test B: Insufficient, Erratic Or No Heat
- Test C: The Air Conditioning (A/C) Is Inoperative/Does Not Operate Correctly
- Test D: The Air Conditioning (A/C) Is Always On
- Test E: The Temperature Control Is Inoperative/Does Not Operate Correctly
- Test F: The Blower Motor Is Inoperative
- Test G: The Blower Motor Does Not Operate Correctly
- Vacuum Schematic
- Component Tests and General Diagnostics
Service and Repair
- Air Conditioning (A/C) System Flushing
- Manifold Gauge Set Connection
- Refrigerant Discharging and Recovery procedure
- Evacuation and Charging
- Refrigerant System Filtering Following Air Conditioning (A/C) Compressor Installation
- Refrigerant Oil Adding
- Refrigerant Identification Testing
- Contaminated Refrigerant Handling
- Air Conditioning (A/C) Odor Treatment
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Clockspring Assembly / Spiral Cable
- Impact Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Air Bag Warning Indicator Is Illuminated Continuously - RCM Disconnected or Inoperative, Loss of Battery Feed or Lo
- Test B: DTC B1869 - Lamp Air Bag Warning Indicator Circuit Open
- Test C: DTC B1870 - Lamp Air Bag Warning Indicator Circuit Short to Battery
- Test D: LFC 25/DTC B1871 - Passenger Air Bag Deactivation (Pad) Switch Fault
- Test E: LFC 46/DTC B1877/B1885 - Driver Pretensioner Circuit Resistance High or Low
- Test F: LFC 17/DTC B1878 - Driver Pretensioner Circuit Short to Voltage
- Test G: LFC 17/DTC B1879 - Driver Pretensioner Circuit Short to Ground
- Test H: LFC 47/DTC B1881/B1886 - Passenger Pretensioner Circuit Resistance High or Low
- Test I: LFC 18 /DTC B1882 - Passenger Pretensioner Circuit Short to Voltage
- Test J: LFC 18/DTC B1883 - Passenger Pretensioner Circuit Short to Ground
- Test K: LFC 27/DTC B1884 - Passenger Air Bag Deactivation (PAD) Warning Lamp Inoperative
- Test L: LFC 15/DTC B1887 - Driver Air Bag Circuit Shorted to Ground
- Test M: LFC 16/DTC B1888 - Passenger Air Bag Circuit Shorted to Ground
- Test N: LFC 27/DTC B1890 - Passenger Air Bag Deactivation (PAD) Warning Lamp Short to Battery
- Test O: DTC B1891 - Air Bag Tone Warning Indicator Circuit Short to Battery or Ignition
- Test P: DTC B1892 - Air Bag Tone Warning Indicator Circuit Shorted to Ground or Open
- Test Q: LFC 15/DTC B1916 - Driver Air Bag Circuit Shorted to Battery or Ignition
- Test R: LFC 21/DTC B1921 - RCM Bracket Ground Resistance High
- Test S: LFC 16/DTC B1925 - Passenger Air Bag Circuit Shorted to Battery or Ignition
- Test T: LFC 32/DTC B1932 - Driver Air Bag Circuit Resistance High
- Test U: LFC 33/DTC B1933 - Passenger Air Bag Circuit Resistance High
- Test V: LFC 34/DTC B1934 - Driver Air Bag Circuit Resistance Low
- Test W: LFC 35/DTC B1935 - Passenger Air Bag Circuit Resistance Low
- Test X: LFC 29/DTC C1414 - Incorrect Vehicle Identification
- Test Y: No Communication With the Restraints Control Module (RCM)
- Scan Tool Testing and Procedures
Locations
Diagrams
Specifications
Tools and Equipment
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Air Bag(s) Arming and Disarming
- Child Restraint
- Seat Belt
- Seat Belt Buckle
- Seat Belt Extension
- Seat Belt Height Adjuster
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Seat Belt Retractor
- Seat Belt Tensioner
- Seat Belt Warning Timer
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
- Sensors and Switches - Restraints and Safety Systems
Service and Repair
Technical Service Bulletins
- Accessories and Optional Equipment
- Accessory Delay Module
- Antenna
- Antitheft and Alarm Systems
- Alarm System Transponder
- Keyless Entry
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: DTC B2103 - Antenna Not Connected
- Test B: DTC B1600 - Passive Anti-Theft System (PATS) Key Transponder Signal Is Not Received
- Test C: DTC B1601 - Passive Anti-Theft System (PATS) Received Incorrect Key-Code From Ignition Key Transponder
- Test D: DTC B1602 - Passive Anti-Theft System (PATS) Received Invalid Format Of Key-Code From Key Transponder
- Test E: DTC B1681 - Passive Anti-Theft System (PATS) Transceiver Signal Is Not Received
- Test F: DTC B1213 - Anti-Theft Number Of Programmed Keys Is Below Minimum
- Test G: The Anti-Theft Indicator Is Always/Never On
- Test H: The Vehicle Does Not Start
- Programming and Relearning
Diagrams
Tools and Equipment
- Radio, Stereo, and Compact Disc
- Amplifier
- Speaker
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Audio Unit Is Inoperative/Does Not Operate Correctly
- Test B: Poor Reception
- Test C: Poor Quality/Distorted/No Sound From One Or More Speakers (Not All Speakers) - Except TREMOR
- Test D: Poor Quality/Distorted/No Sound From One Or More Speakers (Not All Speakers) - TREMOR
- Test E: Poor Quality/Distorted/No Sound From All Speakers - TREMOR
- Test F: The Subwoofer Is Inoperative/Does Not Operate Correctly - Audiophile
- Test G: Loud Popping Sound When Cycling The Ignition Switch
Service and Repair
Diagrams
Tools and Equipment
- Relays and Modules - Accessories and Optional Equipment
- Towing / Trailer System
- Trailer Connector
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Body Control Systems
- Bumper
- Cowl
- Doors, Hood and Trunk
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Locks
- Door Locks
- Keyless Entry
- Power Locks
- Power Door Lock Actuator
- Power Door Lock Relay
- Power Door Lock Switch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: All Door Locks Are Inoperative From One Switch
- Test B: All Door Locks Are Inoperative
- Test C: A Single Door Lock Is Inoperative
- Test D: The Doors Do Not Lock/Unlock Using the Remote Keyless Entry (RKE) Transmitter
- Test E: The Remote Keyless Entry (RKE) Transmitter Is Out of Synchronization
- Test F: The Panic Feature Is Inoperative/Does Not Operate Correctly
- Test G: The Remote Keyless Entry (RKE) Transmitter Has Poor Range Performance
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Mirrors
- Paint, Striping and Decals
- Relays and Modules - Body and Frame
- Seats
- Sensors and Switches - Body and Frame
- Sound Proofing / Insulation
- Tailgate
- Truck Bed
- Unibody
Description and Operation
Testing and Inspection
Diagrams
Specifications
Technical Service Bulletins
- Cruise Control
- Brake Switch (Cruise Control)
- Clutch Switch
- Cruise Control Servo
- Cruise Control Servo Cable
- Cruise Control Switch
- Sensors and Switches - Cruise Control
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Speed Control Is Inoperative
- Test B: The Set Speed Fluctuates
- Test C: The Speed Control Does Not Disengage When the Brakes Are Applied
- Test D: Flash Code 2 - Stoplamp Switch Circuit Failure
- Test E: Flash Code 3 - Speed Control Deactivator Switch Circuit Failure
- Test F: Flash Code 4 - Vehicle Speed Signal Circuit Failure
- Test G: The Speed Control Indicator Lamp Is Always On
- Test H: A Single Speed Control Button Is Inoperative
Diagrams
Specifications
Tools and Equipment
- Instrument Panel, Gauges and Warning Indicators
- Cigarette Lighter
- Dashboard / Instrument Panel
- Dimmer Switch
- Door Switch
- Four Wheel Drive Indicator Lamp
- Fuel Filler Cap Warning Indicator
- Fuel Gauge
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Key Reminder Switch
- Maintenance Required Lamp/Indicator
- Malfunction Indicator Lamp
- Oil Change Reminder Lamp
- Oil Pressure Sender
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Temperature Sensor (Gauge)
- Transmission Mode Indicator - A/T
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Pinpoint Tests - Instrument Cluster
- Test A: No Communication With The Instrument Cluster
- Test B: Incorrect Temperature Gauge Indication
- Test C: The Low Oil Pressure Warning Indicator Is Never/Always On
- Test D: Inaccurate Speedometer Reading
- Test E: The Speedometer/Odometer Is Inoperative
- Test F: The Tachometer Is Inoperative
- Test G: The Charging System Warning Indicator Is Never On
- Test H: The Anti-Lock Brake System (ABS) Warning Indicator Is Never/Always On
- Test I: The Check Fuel Cap Warning Indicator Is Never On
- Test J: The High Beam Indicator Is Never On
- Test K: The Malfunction Indicator Lamp (MIL) Is Never On
- Test L: The LH Turn Signal Indicator Is Never On
- Test M: The RH Turn Signal Indicator Is Never On
- Test N: The O/D Off Indicator Is Never/Always On
- Test O: The Speed Control Indicator Is Never On
- Test P: The Brake Warning Indicator Is Never/Always On
- Test Q: The Door Ajar Warning Indicator Is Inoperative
- Test R: The Safety Belt Warning Indicator Is Never/Always On
- Test S: The 4X4 and 4X4 Low Indicator Is Never/Always On
- Test T: The Air Bag Warning Indicator Is Never/Always On
- Test U: Incorrect Fuel Gauge Indication
- Test V: The Instrument Cluster Is Inoperative
- Test W: The Passive Anti-Theft System (PATS) Indicator Is Never/Always On
- Pinpoint Tests - Instrument Cluster and Panel Illumination
- Pinpoint Tests - Warning Devices
- Pinpoint Tests - Instrument Cluster
Diagrams
Specifications
Tools and Equipment
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Center Mounted Brake Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Dimmer Switch
- Battery Discharge Protection Relay
- Door Switch
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Horn
- Interior Lighting Relay
- License Plate Lamp
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trailer Lamps
- Trailer Lighting Relay
- Turn Signals
Description and Operation
Diagrams
Specifications
Technical Service Bulletins
- Windows and Glass
- Relays and Modules - Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Power Window Motor
- Power Window Relay
- Power Window Switch
- Window Frame
- Window Glass
- Window Regulator
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: All Power Windows Are Inoperative
- Test B: Single Power Window Is Inoperative - Driver Power Window
- Test C: Single Power Window Is Inoperative - Passenger Power Window
- Test D: The One-Touch Down (OTD) Feature Is Inoperative
- Test E: The Delayed Accessory Relay Is Inoperative/Does Not Operate Correctly
- Test F: The Delayed Accessory Relay Does Not Turn Off/All Windows Operate With the Ignition In the Off Position
- Test G: DTC B1405, DTC B1408 or DTC B1410 - Driver Power Window Switch Circuit Short to Battery or Driver Power Window
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Windshield
- Wiper and Washer Systems
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Windshield Washer Motor
- Windshield Washer Pump
- Windshield Washer Relay
- Windshield Washer Reservoir
- Windshield Washer Switch
- Wiper Arm
- Wiper Motor
- Wiper Motor Linkage
- Wiper Relay
- Wiper Switch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Test A: The Wipers Are Inoperative
- Test B: The Wipers Stay on Continuously
- Test C: The High/Low Wiper Speeds Do Not Operate Correctly
- Test D: The Intermittent Wiper Speed Does Not Operate Correctly
- Test E: The Wipers Will Not Park At the Correct Position
- Test F: The Washer Pump Is Inoperative
- Test G: The Washer Pump Stays on Continuously
- Component Tests and General Diagnostics
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Application and ID
Locations
- Component Locations
- Component Location Index
- Component Location Views
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine, Front)
- View 151-4 (Engine, Rear)
- View 151-9 (Automatic Transmission)
- View 151-10 (Manual Transmission)
- View 151-11 (behind Dash Panel)
- View 151-12 (Dash Panel)
- View 151-13 (on Steering Column)
- View 151-14 (Steering Wheel Assembly)
- View 151-15 (Full Body - Regular Cab)
- View 151-16 (Full Body - Super Cab, Four-Door Model)
- View 151-17 (Full Body - Super Cab, Two-Door Model)
- View 151-18 (Left Front Door, Without Power Equipment)
- View 151-19 (Left Front Door, With Power Equipment)
- View 151-20 (Right Front Door, Without Power Equipment)
- View 151-21 (Right Front Door, With Power Equipment)
- View 151-22 (Rear Door, Left)
- View 151-23 (Rear Door, Right)
- View 151-24 (Vehicle Floor)
- Connector Locations
- Connector Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine, Front)
- View 151-4 (Engine, Rear)
- View 151-9 (Automatic Transmission)
- View 151-10 (Manual Transmission)
- View 151-11 (behind Dash Panel)
- View 151-12 (Dash Panel)
- View 151-13 (on Steering Column)
- View 151-14 (Steering Wheel Assembly)
- View 151-15 (Full Body - Regular Cab)
- View 151-16 (Full Body - Super Cab, Four-Door Model)
- View 151-17 (Full Body - Super Cab, Two-Door Model)
- View 151-18 (Left Front Door, Without Power Equipment)
- View 151-19 (Left Front Door, With Power Equipment)
- View 151-20 (Right Front Door, Without Power Equipment)
- View 151-21 (Right Front Door, With Power Equipment)
- View 151-22 (Rear Door, Left)
- View 151-23 (Rear Door, Right)
- View 151-24 (Vehicle Floor)
- Ground Locations
- Ground Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine, Front)
- View 151-4 (Engine, Rear)
- View 151-9 (Automatic Transmission)
- View 151-10 (Manual Transmission)
- View 151-11 (behind Dash Panel)
- View 151-12 (Dash Panel)
- View 151-13 (on Steering Column)
- View 151-14 (Steering Wheel Assembly)
- View 151-15 (Full Body - Regular Cab)
- View 151-16 (Full Body - Super Cab, Four-Door Model)
- View 151-17 (Full Body - Super Cab, Two-Door Model)
- View 151-18 (Left Front Door, Without Power Equipment)
- View 151-19 (Left Front Door, With Power Equipment)
- View 151-20 (Right Front Door, Without Power Equipment)
- View 151-21 (Right Front Door, With Power Equipment)
- View 151-22 (Rear Door, Left)
- View 151-23 (Rear Door, Right)
- View 151-24 (Vehicle Floor)
- Splice Locations
- Harness Locations
- Harness Location Index
- Harness Overview
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine, Front)
- View 151-4 (Engine, Rear)
- View 151-9 (Automatic Transmission)
- View 151-10 (Manual Transmission)
- View 151-11 (behind Dash Panel)
- View 151-12 (Dash Panel)
- View 151-13 (on Steering Column)
- View 151-14 (Steering Wheel Assembly)
- View 151-15 (Full Body - Regular Cab)
- View 151-16 (Full Body - Super Cab, Four-Door Model)
- View 151-17 (Full Body - Super Cab, Two-Door Model)
- View 151-18 (Left Front Door, Without Power Equipment)
- View 151-19 (Left Front Door, With Power Equipment)
- View 151-20 (Right Front Door, Without Power Equipment)
- View 151-21 (Right Front Door, With Power Equipment)
- View 151-22 (Rear Door, Left)
- View 151-23 (Rear Door, Right)
- View 151-24 (Vehicle Floor)
- Component Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Exploded Views
- Connector Views
- C100-C178
- C180-C284
- C289-C527
- C602-C1055
- C1061-C2051
- C2097-C4033
- Accessory Delay Relay
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Air Door Actuator / Motor, HVAC
- Air Flow Meter/Sensor
- Alternator
- Automatic Transmission/Transaxle
- Auxiliary Power Outlet
- Backup Lamp
- Battery
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Brake Fluid Level Sensor/Switch
- Brake Lamp
- Brake Light Switch
- Brake Signal
- Brake Switch (Cruise Control)
- Camshaft Position Sensor
- Canister Purge Control Valve
- Center Mounted Brake Lamp
- Clockspring Assembly / Spiral Cable, Air Bag
- Clutch Switch
- Clutch Switch, Cruise Control
- Clutch Switch, ECM
- Compressor Clutch Coil
- Compressor Clutch Relay
- Control Assembly, HVAC
- Control Module, Transfer Case
- Courtesy Lamp
- Crankshaft Position Sensor
- Cruise Control Servo
- Data Link Connector
- Differential Speed Sensor
- EGR Valve
- Electronic Brake Control Module
- Electronic Noise Suppressor
- Engine Control Module
- Engine Temperature Sensor
- Fog/Driving Lamp
- Four Wheel Drive Indicator Lamp
- Four Wheel Drive Selector Switch
- Front Door Window Motor
- Fuel Injector
- Fuel Pressure Sensor/Switch
- Fuel Pump Relay
- Fuel Tank Unit
- Fuse Block
- Hazard Flasher Relay
- Headlamp
- Horn
- Idle Speed/Throttle Actuator - Electronic
- Ignition Coil
- Ignition Switch
- Inertia Fuel Shutoff Switch
- Instrument Panel, Gauges and Warning Indicators
- Interior Lighting Relay
- Knock Sensor
- Leak Detection Valve, Evaporative System
- License Plate Lamp
- Main Relay (Computer/Fuel System)
- Manifold Pressure/Vacuum Sensor
- Marker Lamp
- Mirrors
- Multiple Junction Connector
- Neutral Safety Switch
- Oil Pressure Sender
- Oxygen Sensor
- Parking Brake Warning Switch
- Parking Lamp
- Power Distribution Relay
- Power Door Lock Actuator
- Power Door Lock Relay
- Power Door Lock Switch
- Power Steering Pressure Switch
- Power Window Relay
- Power Window Switch
- Radiator Cooling Fan Motor
- Radiator Cooling Fan Motor Relay
- Radio, Stereo, and Compact Disc
- Refrigerant Pressure Sensor / Switch, HVAC
- Relay Box
- Seat Belt Tensioner
- Starter Motor
- Starter Relay
- Throttle Position Sensor
- Trailer Connector
- Transfer Case Actuator
- Turn Signal Lamp
- Turn Signal Relay
- Turn Signal Switch
- Wheel Speed Sensor
- Windshield Washer Motor
- Windshield Washer Relay
- Windshield Washer Switch
- Wiper Motor
- Wiper Relay
- Wiper Switch
- Electrical Diagrams
- Diagrams By Number
- Please Note
- Diagram Set 10 (Grounds)
- Diagram Set 12 (Charging System)
- Diagram Set 13 (Power Distribution/SJB)
- Diagram Set 14 (Module Communications Network)
- Diagram Set 20 (Starting System)
- Diagram Set 21 (Engine Ignition)
- Diagram Set 23 (Electronic Engine Controls)
- Diagram Set 30 (Transmission Controls)
- Diagram Set 31 (Speed Control)
- Diagram Set 33 (Cooling Fan)
- Diagram Set 34 (Four-Wheel Drive System)
- Diagram Set 37 (Shift Interlock)
- Diagram Set 42 (Vehicle Dynamic Systems)
- Diagram Set 44 (Horn/Cigar Lighter)
- Diagram Set 46 (Supplemental Restraint System)
- Diagram Set 53 (Heating)
- Diagram Set 54 (Manual Climate Control System)
- Diagram Set 60 (Instrument Cluster)
- Diagram Set 71 (Cluster and Panel Illumination)
- Diagram Set 81 (Front Wipers and Washers)
- Diagram Set 85 (Headlamps)
- Diagram Set 86 (Fog Lamps)
- Diagram Set 89 (Interior Lamps)
- Diagram Set 90 (Turn Signals/Stop/Hazard Lamps)
- Diagram Set 92 (Parking, Rear and License Lamps)
- Diagram Set 93 (Reversing Lamps)
- Diagram Set 95 (Trailer/Camper Adapter)
- Diagram Set 97 (Daytime Running Lamps)
- Diagram Set 100 (Power Windows)
- Diagram Set 110 (Power Door Locks)
- Diagram Set 112 (Passive Anti-Theft System)
- Diagram Set 117 (Remote Keyless Entry and Alarm)
- Diagram Set 124 (Power Mirrors)
- Diagram Set 130 (Audio System)
- Power and Ground Distribution
- Accessory Delay Relay
- Air Bag Systems
- Antilock Brakes / Traction Control Systems
- Antitheft and Alarm Systems
- Automatic Transmission/Transaxle
- Charging System
- Cooling System
- Cruise Control
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Keyless Entry
- Lighting and Horns
- Mirrors
- Power Locks
- Powertrain Management
- Radio, Stereo, and Compact Disc
- Seat Belt Systems
- Starting System
- Trailer Connector
- Transfer Case
- Windows
- Wiper and Washer Systems
- Diagrams By Number
- Mechanical Diagrams
- Vacuum and Vapor Hose Diagrams
- Components
- Component Location Index
- Component Location Views
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine, Front)
- View 151-4 (Engine, Rear)
- View 151-9 (Automatic Transmission)
- View 151-10 (Manual Transmission)
- View 151-11 (behind Dash Panel)
- View 151-12 (Dash Panel)
- View 151-13 (on Steering Column)
- View 151-14 (Steering Wheel Assembly)
- View 151-15 (Full Body - Regular Cab)
- View 151-16 (Full Body - Super Cab, Four-Door Model)
- View 151-17 (Full Body - Super Cab, Two-Door Model)
- View 151-18 (Left Front Door, Without Power Equipment)
- View 151-19 (Left Front Door, With Power Equipment)
- View 151-20 (Right Front Door, Without Power Equipment)
- View 151-21 (Right Front Door, With Power Equipment)
- View 151-22 (Rear Door, Left)
- View 151-23 (Rear Door, Right)
- View 151-24 (Vehicle Floor)
- Connectors
- Connector Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine, Front)
- View 151-4 (Engine, Rear)
- View 151-9 (Automatic Transmission)
- View 151-10 (Manual Transmission)
- View 151-11 (behind Dash Panel)
- View 151-12 (Dash Panel)
- View 151-13 (on Steering Column)
- View 151-14 (Steering Wheel Assembly)
- View 151-15 (Full Body - Regular Cab)
- View 151-16 (Full Body - Super Cab, Four-Door Model)
- View 151-17 (Full Body - Super Cab, Two-Door Model)
- View 151-18 (Left Front Door, Without Power Equipment)
- View 151-19 (Left Front Door, With Power Equipment)
- View 151-20 (Right Front Door, Without Power Equipment)
- View 151-21 (Right Front Door, With Power Equipment)
- View 151-22 (Rear Door, Left)
- View 151-23 (Rear Door, Right)
- View 151-24 (Vehicle Floor)
- Grounds
- Ground Location Index
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine, Front)
- View 151-4 (Engine, Rear)
- View 151-9 (Automatic Transmission)
- View 151-10 (Manual Transmission)
- View 151-11 (behind Dash Panel)
- View 151-12 (Dash Panel)
- View 151-13 (on Steering Column)
- View 151-14 (Steering Wheel Assembly)
- View 151-15 (Full Body - Regular Cab)
- View 151-16 (Full Body - Super Cab, Four-Door Model)
- View 151-17 (Full Body - Super Cab, Two-Door Model)
- View 151-18 (Left Front Door, Without Power Equipment)
- View 151-19 (Left Front Door, With Power Equipment)
- View 151-20 (Right Front Door, Without Power Equipment)
- View 151-21 (Right Front Door, With Power Equipment)
- View 151-22 (Rear Door, Left)
- View 151-23 (Rear Door, Right)
- View 151-24 (Vehicle Floor)
- Splices
- Harness
- Harness Location Index
- Harness Overview
- View 151-1 (Engine Compartment)
- View 151-2 (Engine Compartment)
- View 151-3 (Engine, Front)
- View 151-4 (Engine, Rear)
- View 151-9 (Automatic Transmission)
- View 151-10 (Manual Transmission)
- View 151-11 (behind Dash Panel)
- View 151-12 (Dash Panel)
- View 151-13 (on Steering Column)
- View 151-14 (Steering Wheel Assembly)
- View 151-15 (Full Body - Regular Cab)
- View 151-16 (Full Body - Super Cab, Four-Door Model)
- View 151-17 (Full Body - Super Cab, Two-Door Model)
- View 151-18 (Left Front Door, Without Power Equipment)
- View 151-19 (Left Front Door, With Power Equipment)
- View 151-20 (Right Front Door, Without Power Equipment)
- View 151-21 (Right Front Door, With Power Equipment)
- View 151-22 (Rear Door, Left)
- View 151-23 (Rear Door, Right)
- View 151-24 (Vehicle Floor)
Specifications
- Electrical Specifications
- Mechanical Specifications
- Air Bag Systems
- Alignment
- Alternator
- Automatic Transmission/Transaxle
- Axle Shaft Assembly
- Battery
- Body and Frame
- Brakes and Traction Control
- Clutch, M/T
- Computers and Control Systems
- Cooling System
- Cruise Control
- Differential Assembly
- Drive/Propeller Shafts, Bearings and Joints
- Emission Control Systems
- Engine
- Exhaust System
- Firing Order
- Flex Plate
- Flywheel
- Fuel Delivery and Air Induction
- Heating and Air Conditioning
- Ignition Coil
- Instrument Panel, Gauges and Warning Indicators
- Lighting and Horns
- Manual Transmission/Transaxle
- Seat Belt Systems
- Spark Plug
- Starter Motor
- Steering
- Suspension
- Transfer Case
- Wheels and Tires
- Windows
- Wiper and Washer Systems
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Diagnostic Trouble Codes