Fuel Tank Filler Pipe
Fuel Tank Filler Pipe
Removal and Installation
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.
WARNING: Remove the fuel filler cap slowly. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel may spray out. Failure to follow these instructions may result in serious personal injury.
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking and Lifting Service and Repair.
2. Drain the fuel tank. For additional information, refer to Fuel System - General Information Procedures.
3. Remove the 3 fuel tank filler pipe screws.
- To install, tighten to 2 Nm (18 lb-in).
4. Remove the bolt and the fuel tank filler pipe ground strap from the frame.
- To install, tighten to 15 Nm (133 lb-in).
5. Remove the fuel tank support straps. For additional information, refer to Fuel Tank Support Straps Service and Repair.
6. Partially lower the fuel tank for ease of access.
7. Remove the 3 nuts and Fuel Pump (FP) module cover.
- To install, tighten to 9 Nm (80 lb-in).
8. Disconnect the fuel tank filler pipe vent hose quick connect coupling at the FP. For additional information, refer to Fuel System - General Information Quick Connect Coupling.
9. Remove the fuel tank filler pipe from the vehicle.
10. To install, reverse the removal procedure.