Cooling System: Service and Repair
Cooling System Draining, Filling and Bleeding
Draining
WARNING: Always allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury.
NOTICE: The coolant must be recovered in a suitable, clean container for reuse. If the coolant is contaminated, it must be recycled or disposed of correctly. Using contaminated coolant may result in damage to the engine or cooling system components.
NOTICE: The engine cooling system is filled with Motorcraft(R) Specialty Orange Engine Coolant. Always fill the cooling system with the manufacturer's specified coolant. Chemically flush the cooling system if a non-specified coolant has been used. Refer to Cooling System Flushing . Failure to follow these instructions may damage the engine or cooling system.
NOTICE: Use Motorcraft(R) Specialty Orange Engine Coolant. Use the same type of coolant that was originally used to fill the cooling system. Do not mix coolant types. Mixing coolant types degrades the coolant corrosion protection and may damage the engine or cooling system.
NOTICE: Stop-leak style pellets/products must not be used as an additive in this engine cooling system. The addition of stop-leak style pellets/products may clog or damage the cooling system, resulting in degraded cooling system performance and/or failure.
NOTE: Less than 80% of coolant capacity can be recovered with the engine in the vehicle. Dirty, rusty or contaminated coolant requires replacement.
All vehicles
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Release the pressure in the cooling system by slowly turning the pressure relief cap one-half turn counterclockwise. When the pressure is released, remove the pressure relief cap.
2.5L
3. Remove the retainers and the LH splash shield.
3.0L
4. Remove the retainers and the RH splash shield.
All vehicles
5. Place a suitable container below the radiator draincock.
- Open the draincock and allow to drain.
- Close the draincock after draining.
Filling and Bleeding with a Vacuum Cooling System Filler
NOTICE: The cooling system is filled with Motorcraft(R) Specialty Orange Engine Coolant. Always fill the cooling system with the manufacturer's specified coolant. Chemically flush the cooling system if a non-specified coolant has been used. Refer to Cooling System Flushing . Failure to follow these instructions may damage the engine or cooling system.
NOTICE: Engine coolant provides boil protection, corrosion protection, freeze protection, and cooling efficiency to the engine and cooling components. In order to obtain these protections, maintain the engine coolant at the correct concentration and fluid level in the degas bottle.
To maintain the integrity of the coolant and the cooling system:
- Add Motorcraft(R) Specialty Orange Engine Coolant. Use the same type of coolant that was originally used to fill the cooling system. Do not mix coolant types.
- Do not add or mix with any other type of engine coolant. Mixing coolants may degrade the coolant's corrosion protection.
- Do not add alcohol, methanol, or brine, or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing.
- Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft(R) Specialty Orange Engine Coolant since a Ford-approved recycling process is not yet available.
NOTICE: Stop-leak style pellets/products must not be used as an additive in this engine cooling system. The addition of stop-leak style pellets/products can clog or damage the cooling system resulting in degraded cooling system performance and/or failure.
2.5L
1. Install the LH splash shield and the retainers.
3.0L
2. Install the RH splash shield and the retainers.
All vehicles
3. Install the vacuum cooling system filler and follow the manufacturer's instructions to fill and bleed the cooling system.
- Recommended coolant concentration is 50/50 engine coolant to distilled water.
- For extremely cold climates (less than -37°C [-34°F]):
- It may be necessary to increase the coolant concentration above 50%.
- NEVER increase the coolant concentration above 60%.
- Maximum coolant concentration is 60/40 for cold weather areas.
- A coolant concentration of 60% provides freeze point protection down to -50°C (-58°F).
- Engine coolant concentration above 60% decreases the overheat protection characteristics of the engine coolant and may damage the engine.
- For extremely hot climates:
- It is still necessary to maintain the coolant concentration above 40%.
- NEVER decrease the coolant concentration below 40%.
- Minimum coolant concentration is 40/60 for warm weather areas.
- A coolant concentration of 40% provides freeze point protection down to -26°C (-15°F).
- Engine coolant concentration below 40% decreases the corrosion and freeze protection characteristics of the engine coolant and may damage the engine.
- Vehicles driven year-round in non-extreme climates should use a 50/50 mixture of engine coolant and distilled water for optimum cooling system and engine protection.
Filling and Bleeding without a Vacuum Cooling System Filler
NOTICE: The cooling system is filled with Motorcraft(R) Specialty Orange Engine Coolant. Always fill the cooling system with the manufacturer's specified coolant. Chemically flush the cooling system if a non-specified coolant has been used. Refer to Cooling System Flushing . Failure to follow these instructions may damage the engine or cooling system.
NOTICE: Engine coolant provides boil protection, corrosion protection, freeze protection, and cooling efficiency to the engine and cooling components. In order to obtain these protections, maintain the engine coolant at the correct concentration and fluid level in the degas bottle.
To maintain the integrity of the coolant and the cooling system:
- Add Motorcraft(R) Specialty Orange Engine Coolant. Use the same type of coolant that was originally used to fill the cooling system. Do not mix coolant types.
- Do not add or mix with any other type of engine coolant. Mixing coolants may degrade the coolant's corrosion protection.
- Do not add alcohol, methanol, or brine, or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing.
- Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft(R) Specialty Orange Engine Coolant since a Ford-approved recycling process is not yet available.
NOTICE: Stop-leak style pellets/products must not be used as an additive in this engine cooling system. The addition of stop-leak style pellets/products can clog or damage the cooling system resulting in degraded cooling system performance and/or failure.
2.5L
1. Install the LH splash shield and the retainers.
2. Open the degas bottle cap and the bleed valve on the back of the engine water outlet.
3. NOTE: Make sure the coolant flows from the radiator through the upper radiator hose and fills the engine. When full, coolant should flow from the bleed hole.
Fill the degas bottle to the MAX fill line.
- Recommended coolant concentration is 50/50 engine coolant to distilled water.
- For extremely cold climates (less than -37°C [-34°F]):
- It may be necessary to increase the coolant concentration above 50%.
- NEVER increase the coolant concentration above 60%.
- Maximum coolant concentration is 60/40 for cold weather areas.
- A coolant concentration of 60% provides freeze point protection down to -50°C (-58°F).
- Engine coolant concentration above 60% decreases the overheat protection characteristics of the engine coolant and may damage the engine.
- For extremely hot climates:
- It is still necessary to maintain the coolant concentration above 40%.
- NEVER decrease the coolant concentration below 40%.
- Minimum coolant concentration is 40/60 for warm weather areas.
- A coolant concentration of 40% provides freeze point protection down to -26°C (-15°F).
- Engine coolant concentration below 40% decreases the corrosion and freeze protection characteristics of the engine coolant and may damage the engine.
- Vehicles driven year-round in non-extreme climates should use a 50/50 mixture of engine coolant and distilled water for optimum cooling system and engine protection.
4. Close the degas bottle cap and the bleed valve.
5. NOTICE: If the engine overheats or the fluid level drops below the minimum fill line, shut off the engine and add fluid to the degas bottle maximum fill line once the engine cools. Failure to follow these instructions may result in damage to the engine.
Start the engine and let it idle for 30 minutes or until the engine reaches normal operating temperature.
6. Allow the engine to cool and repeat Step 2 if necessary.
7. Start the engine and turn the heater to the MAX position.
8. NOTICE: If the engine overheats or the fluid level drops below the minimum fill line, shut off the engine and add fluid to the degas bottle maximum fill line once the engine cools. Failure to follow these instructions may result in damage to the engine.
Run the engine at 2,500 rpm for 10 minutes.
9. Repeat Step 7 if necessary.
10. WARNING: Always allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury.
Check the engine coolant level in the degas bottle and fill as necessary.
3.0L
11. Install the RH splash shield and the retainers.
12. Open the degas bottle cap and the bleed valve on the top of the coolant pump housing.
13. NOTE: Make sure the coolant flows from the radiator through the upper radiator hose and fills the engine. When full, coolant should flow from the bleed hole.
Fill the degas bottle until the coolant level is between the COOLANT FILL LEVEL marks.
- Recommended coolant concentration is 50/50 engine coolant to distilled water.
- For extremely cold climates (less than -37°C [-34°F]):
- It may be necessary to increase the coolant concentration above 50%.
- NEVER increase the coolant concentration above 60%.
- Maximum coolant concentration is 60/40 for cold weather areas.
- A coolant concentration of 60% provides freeze point protection down to -50°C (-58°F).
- Engine coolant concentration above 60% decreases the overheat protection characteristics of the engine coolant and may damage the engine.
- For extremely hot climates:
- It is still necessary to maintain the coolant concentration above 40%.
- NEVER decrease the coolant concentration below 40%.
- Minimum coolant concentration is 40/60 for warm weather areas.
- A coolant concentration of 40% provides freeze point protection down to -26°C (-15°F).
- Engine coolant concentration below 40% decreases the corrosion and freeze protection characteristics of the engine coolant and may damage the engine.
- Vehicles driven year-round in non-extreme climates should use a 50/50 mixture of engine coolant and distilled water for optimum cooling system and engine protection.
14. Close the degas bottle cap and the bleed valve.
15. Select the maximum heater temperature and blower motor speed settings. Position the control to discharge air at vents in the instrument panel.
16. Start the engine and allow to idle. While engine is idling, feel for hot air at vents.
17. NOTICE: If air discharge remains cool and engine coolant temperature gauge does not move, engine coolant level is low in engine and must be filled. Stop engine, allow to cool and fill cooling system. Failure to follow these instructions may result in damage to the engine.
Start the engine and allow to idle until normal operating temperature is reached. Hot air should discharge from vents. The engine coolant temperature gauge should maintain a stabilized reading in the middle of the NORMAL range and the upper radiator hose should feel hot to the touch.
18. Shut the engine OFF and allow to cool.
19. Check the engine for coolant leaks.
20. Check the engine coolant level in degas bottle and fill as necessary.