Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal and Installation




REMOVAL
1. Disconnect the battery ground cable.
2. Perform the Refrigerant Discharging and Recovery Procedure. Refer to: Heating and Air Conditioning, Service and Repair, Refrigerant Discharging and Recovery Procedure, Refrigerant Discharging and Recovery procedure

3. Drain the cooling system.
4. Remove the instrument panel. For additional information, refer to: Dashboard/Instrument Panel. Service and Repair

5. Disconnect the heater hose couplings from the heater core.







6. Disconnect the vacuum connector.
7. Remove the suction accumulator/drier.







8. Disconnect the A/C liquid line.







9. Remove the evaporator core housing nuts.







10. Remove the nut.







11. Remove the screw.







12. Remove the interior evaporator core housing bolts.
13. Remove the evaporator core housing.

INSTALLATION







1. To install, reverse the removal procedure.
2. Perform the Evacuation and Charging Procedure. Refer to: Heating and Air Conditioning, Service and Repair, Evacuation and Charging Procedure, Evacuation and Charging Procedure