Removal and Installation

Clutch Disc, Clutch Cover: Removal and Installation [6M/T]

CAUTION:

- Do not clean the clutch disc with solvent.
- When installing, do not get grease from the main drive shaft onto the clutch disc friction surface.
- If the flywheel is removed, align the dowel pin with the smallest hole of flywheel. Refer to [Engine Unit: Disassembly and Assembly] Disassembly and Assembly.

Removal

1) Remove the manual transmission from the vehicle. Refer to [Transmission Assembly: Removal and Installation from Vehicle (For 2WD Models)] Transmission Assembly Removal and Installation from Vehicle (For 2WD Models) (2WD) or [Transmission Assembly: Removal and Installation from Vehicle (For 4WD Models)] Transmission Assembly Removal and Installation from Vehicle (For 4WD Models) (4WD).
2) Remove the clutch cover bolts using power tool. Remove the clutch cover and clutch disc.

Installation

1) Apply recommended grease to clutch disc and main drive shaft spline.

CAUTION:
Do not allow grease to contaminate the clutch facing.

2) Install clutch disc and clutch cover. Pre-tighten the bolts and install Tool. Then tighten the clutch cover bolts evenly in two steps to the specified torque in the order shown. Refer to [Clutch Disc, Clutch Cover: Exploded View [6M/T] Exploded View ].











3) Install the manual transmission. Refer to [Transmission Assembly: Removal and Installation from Vehicle (For 2WD Models)] Transmission Assembly Removal and Installation from Vehicle (For 2WD Models) (2WD) or [Transmission Assembly: Removal and Installation from Vehicle (For 4WD Models)] Transmission Assembly Removal and Installation from Vehicle (For 4WD Models) (4WD).