Front Brake Disc Removal and Installation

Front Brake Disc Removal and Installation

Removal

NOTE:

Failure to take proper precautions during brake disc removal may cause damage to the brake flexible hose and/or the brake piston.

- Be careful not to damage the brake flexible hose during brake disc removal.
- Avoid depressing the brake pedal during the brake disc removal procedure to prevent the brake piston from being forced out of the cylinder.

1) Hoist vehicle and remove front wheel.
2) Remove caliper assembly (2) by loosening caliper carrier bolts (1) (2 pcs).

NOTE:
If the flexible hose is twisted, the hose will be damaged.

If the hose is twisted, reinstall it being careful not to let it get twisted.





3) Remove disc by using 8 mm bolts (1) (2 pcs).






Installation

Front Brake Disc and Pad Inspection
1) Install disc to wheel hub matching hole near punch mark (1) with painted hub bolt (2).






2) Install caliper assembly to steering knuckle.

NOTE:
If the flexible hose is twisted, the hose will be damaged.

If the hose is twisted, reinstall it being careful not to let it get twisted.

3) Tighten caliper carrier bolts (1) to specification.

Tightening torque
Caliper carrier bolt (a): 85 Nm (8.5 kgf-m, 61.5 lbf-ft)





4) Install front wheel and tighten front wheel nuts to specifications. Removal and Replacement
5) Upon completion of installation, perform brake test.