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Home >> Suzuki >> 2011 >> SX4 2WD L4-2.0L >> Repair and Diagnosis >> Engine, Cooling and Exhaust >> Engine >> Intake Manifold >> Service and Repair >> Intake Manifold Removal and Installation
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Intake Manifold Removal and Installation




Intake Manifold Removal and Installation

Throttle Body and Intake Manifold Components

Removal

1) Disconnect negative (-) cable from battery.
2) Remove windshield wiper arms with wiper blades. Windshield Wiper Removal and Installation
3) Remove cowl top garnish and cowl top panel. Service and Repair
4) Remove air cleaner assembly. Air Cleaner Assembly Removal and Installation
5) Remove throttle body assembly. Throttle Body Assembly Removal and Installation
6) Disconnect the following wiring harness connectors and hoses.
- EVAP canister purge valve connector (1)
- IMT valve actuator connector (2)
- Brake booster hose (3)
- PCV valve hose (4)
- Purge hose (5)
- Engine harness clamps





7) Remove intake manifold (1) and intake manifold gaskets (2) from cylinder head.






Installation

Reverse removal procedure for installation noting the following.

- Use new Intake manifold bolt for position (1) in figure, because it is not reusable.





- Use new gaskets.
- Refill cooling system. Cooling System Refilling
- Check for coolant leaks. Initial Inspection and Diagnostic Overview

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