Removal

2ZR-FXE COOLING: RADIATOR: REMOVAL

1. REMOVE RADIATOR SUPPORT OPENING COVER Removal

2. REMOVE REAR NO. 2 FLOOR BOARD (for Separate Type) Removal

3. REMOVE REAR DECK FLOOR BOX Removal

4. REMOVE REAR NO. 3 FLOOR BOARD Removal

5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

6. REMOVE NO. 1 ENGINE UNDER COVER

7. DRAIN ENGINE COOLANT (for Engine) Service and Repair

8. DISCONNECT NO. 1 RADIATOR HOSE

(a) Disconnect the No. 1 radiator hose from the radiator assembly.





9. DISCONNECT NO. 2 RADIATOR HOSE

(a) Disconnect the No. 2 radiator hose from the radiator assembly.





10. REMOVE FRONT BUMPER ASSEMBLY Removal

11. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Removal

12. REMOVE MILLIMETER WAVE RADAR SENSOR BRACKET Removal

13. REMOVE NO. 1 INVERTER BRACKET Removal

14. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY

(a) Disconnect the water by-pass hose clamp from the radiator support RH.





(b) Disconnect the hood lock connector and hood lock control cable wire.





(c) Disconnect the 3 wire harness clamps.

(d) Disconnect the connector from the No. 2 cooling fan motor.





(e) Disconnect the 2 wire harness clamps and connector from the fan shroud and cooling fan motor.





(f) Disconnect the 2 horn connectors.





(g) Remove the 2 bolts, radiator support RH and radiator support LH with the 2 cushions from the upper radiator support.





(h) Remove the 4 bolts and upper radiator support.





15. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

16. REMOVE INLET AIR CLEANER ASSEMBLY Removal

17. REMOVE AIR CLEANER CASE Removal

18. REMOVE NO. 2 FAN SHROUD

(a) Disconnect the No. 1 water by-pass hose from the radiator assembly.





(b) Disconnect the water by-pass hose from the radiator assembly.





(c) Disconnect the 6 water by-pass hose clamps from the No. 2 fan shroud.





(d) Remove the 2 bolts and No. 2 fan shroud from the radiator assembly.





19. REMOVE RADIATOR ASSEMBLY

(a) Remove the radiator assembly with the fan shroud.





NOTICE:
For vehicles with the air conditioning system, do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

(b) Remove the 2 lower radiator supports.

(c) Remove the 2 bolts.





(d) Remove the fan shroud from the radiator assembly.