Removal

2ZR-FXE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL

1. REMOVE NO. 1 ENGINE UNDER COVER

2. REMOVE NO. 2 ENGINE UNDER COVER

3. REMOVE FRONT NO. 3 ENGINE UNDER COVER Removal

4. REMOVE FRONT CENTER FLOOR BRACE Removal

5. DRAIN COOLANT (for Engine with Exhaust Heat Recirculation System) Service and Repair

6. REMOVE FRONT EXHAUST PIPE ASSEMBLY (w/ Exhaust Heat Recirculation System)

(a) Disconnect the 3 clamps and oxygen sensor connector.





(b) Disconnect the 2 heater water hoses.





(c) Remove the 4 bolts and 4 compression springs.





(d) Remove the front exhaust pipe assembly from the 3 exhaust pipe supports.

(e) Remove the 2 gaskets from the front exhaust pipe assembly and exhaust manifold.

7. REMOVE FRONT EXHAUST PIPE ASSEMBLY (w/o Exhaust Heat Recirculation System)

(a) Remove the 4 bolts and 4 compression springs.





(b) Remove the front exhaust pipe assembly from the 3 exhaust pipe supports.

(c) Remove the 2 gaskets from the front exhaust pipe assembly and exhaust manifold.

8. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR

(a) Remove the 3 nuts and No. 1 floor heat insulator.





9. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

(a) Remove the 3 bolts and No. 1 exhaust manifold heat insulator.





10. REMOVE AIR FUEL RATIO SENSOR Removal

11. REMOVE MANIFOLD STAY

(a) Remove the 3 bolts and manifold stay.





12. REMOVE EXHAUST MANIFOLD

(a) Remove the 7 nuts, exhaust manifold and 2 gaskets.





13. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

(a) Remove the 3 bolts and No. 2 exhaust manifold heat insulator.