Operation CHARM: Car repair manuals for everyone.

Removal





HEATING / AIR CONDITIONING: COMPRESSOR: REMOVAL

1. PRECAUTION

Hybrid Control System

2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

3. REMOVE REAR NO. 2 FLOOR BOARD (for Separate Type) Removal

4. REMOVE REAR DECK FLOOR BOX Removal

5. REMOVE REAR NO. 3 FLOOR BOARD Removal

6. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

7. REMOVE SERVICE PLUG GRIP Removal

8. CHECK TERMINAL VOLTAGE

(a) Remove the 9 bolts and inverter terminal cover.





CAUTION:
Wear insulating gloves.

NOTICE:
Make sure to pull the inverter cover straight up, as a connector is connected to the bottom of the cover.

(b) Check the terminal voltage Removal.

CAUTION:
Wear insulating gloves.

(c) Install the inverter cover with the 9 bolts to the inverter with converter assembly.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

CAUTION:
Wear insulating gloves.

NOTICE:
* Make sure that the interlock is fully engaged.
* Do not allow any foreign objects or water drops to enter the inverter with converter assembly.
9. REMOVE INLET AIR CLEANER ASSEMBLY Removal

10. REMOVE NO. 1 ENGINE UNDER COVER

11. DRAIN COOLANT (for Engine) Service and Repair

12. DISCONNECT NO. 2 RADIATOR HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to remove the No. 2 radiator hose.





13. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the discharge hose sub-assembly from the electric inverter compressor.





(b) Remove the O-ring from the discharge hose sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

14. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the suction hose sub-assembly from the electric inverter compressor.





(b) Remove the O-ring from the suction hose sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

15. REMOVE ELECTRIC INVERTER COMPRESSOR

(a) Release the green-colored lock and disconnect the connector [A] as shown in the illustration.





CAUTION:
Wear insulated gloves when performing the procedures.

NOTICE:
Insulate the connector by sealing it with tape.





(b) Disconnect the connector [B].

(c) Remove the 3 bolts and electric inverter compressor.