Installation
HYBRID / BATTERY CONTROL: HV BATTERY: INSTALLATION
1. INSTALL NO. 2 HYBRID BATTERY PACK WIRE
(a) Connect the 2 clamps and No. 2 hybrid battery pack wire.
2. INSTALL NO. 1 HYBRID VEHICLE BATTERY HOSE
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the 2 No. 1 hybrid vehicle battery hoses to the HV battery.
3. INSTALL HYBRID BATTERY HOSE ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the hybrid battery hose assembly to the HV battery.
4. INSTALL NO. 1 HYBRID BATTERY PACKING
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 1 hybrid battery packing with the 2 clamps.
5. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the battery cover and No. 1 hybrid battery shield sub-assembly with the 5 bolts and 6 nuts.
Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)
(b) Install the tape.
6. INSTALL NO. 1 HYBRID BATTERY COVER INTAKE DUCT
(a) Install the No. 1 hybrid battery cover intake duct with the 2 clips.
7. INSTALL NO. 4 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY
CAUTION:
Wear insulated gloves.
(a) Install the HV battery thermistor to the No. 4 hybrid vehicle battery carrier bracket sub-assembly.
(b) Install the No. 4 hybrid vehicle battery carrier bracket sub-assembly with the 3 bolts.
Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)
(c) Connect the 3 wire harness clamps.
8. INSTALL NO. 1 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY
CAUTION:
Wear insulated gloves.
(a) Install the No. 1 hybrid vehicle battery carrier bracket sub-assembly with the 3 nuts.
Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)
(b) Install the battery cover lock striker, then push the button to lock it.
(c) Install the electric vehicle battery plug assembly with the bolt as shown in the illustration.
Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)
(d) Connect the connector.
NOTICE:
The connector should be connected securely.
9. INSTALL BATTERY SMART UNIT
CAUTION:
Wear insulated gloves.
(a) Install the battery smart unit with the 2 bolts.
Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)
(b) Connect the 3 connectors.
NOTICE:
The connectors should be connected securely.
10. INSTALL HYBRID BATTERY JUNCTION BLOCK
(a) Install the hybrid battery junction block with the 3 nuts.
Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)
(b) Connect the 2 connectors to the hybrid battery junction block.
NOTICE:
The connectors should be connected securely.
(c) Connect the 2 connectors to the hybrid battery junction block.
NOTICE:
The connectors should be connected securely.
11. INSTALL HV BATTERY ASSEMBLY
CAUTION:
Wear insulated gloves.
NOTICE:
Since the HV battery is very heavy, 2 people are needed to install the HV battery. When installing the HV battery, do not damage the parts around it.
(a) Install the HV battery to the vehicle with the 4 bolts.
Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)
(b) Connect the battery room ventilation hose to the floor panel.
NOTICE:
Make sure that there is no space or gap between the grommet and the body.
(c) Connect the connector and electrical key oscillator clamp.
12. INSTALL FRAME WIRE
CAUTION:
Wear insulating gloves.
(a) Install the frame wire on the hybrid battery junction block assembly with the 2 nuts.
Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
NOTICE:
* Make sure that the ends of the frame wire are not crossed over each other.
* Be sure to connect the frame wires to the correct terminals.
(b) Connect the clamp and frame wire.
13. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION
CAUTION:
Wear insulated gloves and protective goggles.
(a) Check that each wire harness is being installed securely.
NOTICE:
* Make sure that the end of the frame wire are not crossover each other.
* Be sure to connect the frame wire to the correct terminals as shown in the illustration.
* The connectors should be connected securely.
* The nuts should be fastened securely.
* Make sure that the 4 plastic covers are engaged securely.
14. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH
(a) Install the child restraint seat anchor bracket sub-assembly LH with the 2 bolts.
Torque : 20 Nm (200 kgf-cm, 14 ft-lbf)
15. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY RH
(a) Install the child restraint seat anchor bracket sub-assembly RH with the 2 bolts.
Torque : 20 Nm (200 kgf-cm, 14 ft-lbf)
(b) Connect the wire harness protector clamp.
16. INSTALL NO. 7 HYBRID VEHICLE BATTERY UPPER CARRIER BRACKET
(a) Install the No. 7 hybrid battery upper carrier bracket with the bolt.
Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)
17. INSTALL BATTERY COOLING BLOWER ASSEMBLY
NOTICE:
* Be sure not to touch the fan part of the battery cooling blower assemblies.
* Do not lift the battery cooling blower assemblies using the wire harness.
(a) Install the battery cooling blower assembly with the 2 bolts and nut
Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)
(b) Connect each battery cooling blower assembly connector and clamp.
(c) Connect the 3 wire harness clamps.
18. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT
NOTICE:
Ensure that the duct is installed securely.
(a) Install the No. 1 hybrid battery intake duct with the 2 clips.
19. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY
(a) Install the upper hybrid battery cover sub-assembly with the 4 nuts.
Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)
(b) Install the battery cover lock striker, then push the button to lock.
20. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT
(a) Insert the No. 1 hybrid battery exhaust duct with the clip.
NOTICE:
Ensure that the duct is installed securely.
21. INSTALL REAR FLOOR BOARD SPACER
(a) Install the rear floor board spacer with the 2 clips.
22. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH Removal
23. INSTALL TONNEAU COVER HOLDER CAP (for LH Side) Installation
24. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side) Installation
25. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH Installation
26. REMOVE TONNEAU COVER HOLDER CAP (for RH Side)
HINT
Use the same procedure described for the LH side.
27. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for RH Side)
HINT
Use the same procedure described for the LH side.
28. INSTALL REAR DECK TRIM COVER Installation
29. INSTALL DECK TRIM SERVICE HOLE COVER Installation
30. INSTALL DECK FLOOR BOX LH Installation
31. INSTALL REAR NO. 4 FLOOR BOARD Installation
32. INSTALL REAR SIDE SEAT BACK ASSEMBLY LH Installation
33. INSTALL REAR SIDE SEAT BACK ASSEMBLY RH Installation
34. INSTALL REAR DOOR SCUFF PLATE LH Installation
35. INSTALL REAR DOOR SCUFF PLATE RH
HINT
Use the same procedure described for the LH side.
36. INSTALL REAR NO. 1 FLOOR BOARD Installation
37. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY Installation
38. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY Installation
39. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
40. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Installation
41. INSTALL SERVICE PLUG GRIP Installation
42. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
43. INSTALL REAR NO. 3 FLOOR BOARD Installation
44. INSTALL REAR DECK FLOOR BOX Installation
45. INSTALL REAR NO. 2 FLOOR BOARD (for Separate Type) Installation