Installation

2ZR-FXE EMISSION CONTROL: EGR VALVE: INSTALLATION

1. INSTALL WIRE HARNESS CLAMP BRACKET

(a) Install the wiring harness clamp bracket with the bolt.

2. INSTALL EGR VALVE ASSEMBLY

(a) Temporarily install the EGR valve assembly with the 2 nuts (A and B).

(b) Set a new gasket and EGR valve with cooler assembly.

(c) Using an E8 "TORX" wrench, install the 4 stud bolts.

Torque : 9.5 Nm (97 kgf-cm, 84 in-lbf)

(d) Temporarily install the 2 nuts (C) and bolt.

(e) Tighten the nut (A).

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(f) Tighten the 3 nuts (B and C) and bolt.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

NOTICE:
Make sure that all installation surfaces of the EGR valve with cooler assembly are in even contact when tightening the bolts and nuts.

(g) Connect the connector, wire harness clamp and 4 water hoses.

3. INSTALL EGR PIPE ASSEMBLY

(a) Install 2 new gaskets and EGR pipe assembly with the 4 bolts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

NOTICE:
Make sure to tighten the 4 bolts evenly until the flanges of the EGR pipe assembly contact with the installation surfaces.

(b) Install the wire harness support with the bolt.

4. INSTALL AIR CLEANER CASE Installation

5. INSTALL INLET AIR CLEANER ASSEMBLY Installation

6. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

7. INSTALL NO. 2 CYLINDER HEAD COVER Installation

8. ADD COOLANT (for Engine) Service and Repair

9. INSPECT FOR COOLANT LEAK (for Engine) Cooling System

10. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY Installation

11. INSTALL COWL BODY MOUNTING REINFORCEMENT LH Installation

12. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

(a) Install the windshield wiper motor and link assembly Installation.