Disassembly

HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: DISASSEMBLY

1. REMOVE TRANSPONDER KEY ECU ASSEMBLY (w/ Engine Immobiliser System) Removal

2. REMOVE NO. 1 FINISH PANEL MOUNTING BRACKET

(a) Remove the 2 bolts and 2 No. 1 finish panel mounting brackets as shown in the illustration.





3. REMOVE NO. 2 FINISH PANEL MOUNTING BRACKET

(a) Remove the bolt and No. 2 finish panel mounting bracket as shown in the illustration.





4. REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY

(a) Disengage the 2 claws and guide, and remove the No. 3 air duct sub-assembly as shown in the illustration.





5. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY

(a) Disengage the 2 claws and guide, and remove the No. 2 air duct sub-assembly as shown in the illustration.





6. REMOVE AIR CONDITIONING HARNESS ASSEMBLY (for Manual Air Conditioning System)

(a) Disconnect each connector.

(b) Disengage each clamp and remove the air conditioning harness assembly.





7. REMOVE AIR CONDITIONING HARNESS ASSEMBLY (for Automatic Air Conditioning System)

(a) Disconnect each connector.

(b) Disengage each clamp and remove the air conditioning harness assembly.





8. REMOVE COOLER EXPANSION VALVE

(a) Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and cooler expansion valve.





9. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY

(a) Remove the 6 screws and air conditioning radiator assembly from the blower assembly with evaporator sub-assembly.





10. REMOVE COOLER EVAPORATOR SUB-ASSEMBLY

(a) Disengage the clamp and remove the cooler evaporator sub-assembly with the cooler thermistor.





(b) Remove the 2 O-rings from the evaporator sub-assembly.





(c) Disengage the 4 claws to remove the evaporator insulator.





11. REMOVE NO. 1 COOLER THERMISTOR

(a) Remove the No. 1 cooler thermistor.





12. REMOVE ASPIRATOR PIPE (for Manual Air Conditioning System)

(a) Disengage the 2 claws and remove the aspirator pipe.





13. REMOVE ASPIRATOR PIPE (for Automatic Air Conditioning System)

(a) Disengage the clamp.





(b) Disengage the 2 claws and remove the aspirator pipe.

14. REMOVE AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY (for Automatic Air Conditioning System)

(a) Remove the 2 screws and air mix control servo motor sub-assembly.





15. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Disengage the 3 claws and remove the heater clamp.





(b) Remove the screw and the clamp.

Text in Illustration:

(c) Remove the heater radiator unit sub-assembly as shown in the illustration.





NOTICE:
Prepare a drain pan or cloth in case the cooling water leaks.

16. REMOVE AIR OUTLET CONTROL SERVO MOTOR SUB-ASSEMBLY

(a) Remove the 3 screws and air outlet control servo motor sub-assembly.