Removal
BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER: REMOVAL
NOTICE:
Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.
1. DRAIN BRAKE FLUID
NOTICE:
If brake fluid leaks onto any painted surface, immediately wash it off.
2. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
Removal
3. REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY
(a) Disengage the 2 clamps and separate the wire harness from the front outer cowl top panel sub-assembly.
(b) Remove the 10 bolts and front outer cowl top panel sub-assembly.
4. REMOVE COOL AIR INTAKE DUCT SEAL Removal
5. REMOVE INLET AIR CLEANER ASSEMBLY (for 2AR-FE) Removal
6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2AR-FE) Removal
7. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (for 2AR-FE)
8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 2AR-FE) Removal
9. REMOVE INLET NO. 2 AIR CLEANER (for 2GR-FE) Removal
10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE) Removal
11. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (for 2GR-FE)
12. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 2GR-FE) Removal
13. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY
(a) Disengage the clamp and disconnect the reservoir level switch connector.
(b) Using a union nut wrench, disconnect the 6 brake lines and remove the brake master cylinder to way tube from the brake master cylinder sub-assembly.
NOTICE:
* Do not damage or deform the brake lines during the removal procedure.
* Do not allow any foreign matter such as dirt or dust to enter the brake lines.
(c) Remove the 2 nuts, front No. 1 brake tube way and brake master cylinder sub-assembly from the brake booster assembly.
Text in Illustration
NOTICE:
* Do not hold the brake master cylinder sub-assembly by the master cylinder piston. Hold the brake master cylinder sub-assembly by its body or its reservoir when carrying it.
* Do not pull out the master cylinder piston.
* Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.
* When installing the brake master cylinder sub-assembly to the brake booster assembly, or when removing the brake master cylinder sub-assembly from the brake booster assembly, make sure that the brake master cylinder sub-assembly is kept horizontal or its tip faces downward (the master cylinder piston faces upward) to prevent the master cylinder piston from falling out.
* Do not allow any foreign matter to contaminate the master cylinder piston. If any foreign matter gets on the master cylinder piston, remove it by using a piece of cloth and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the master cylinder piston.
14. REMOVE BRAKE MASTER CYLINDER O-RING
(a) Remove the brake master cylinder O-ring from the brake master cylinder sub-assembly.