Installation

2AR-FE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR ASSEMBLY

(a) Install the fan assembly to the radiator with the 2 guides at the bottom and 3 claws on the top.





Text in Illustration





(b) Install the 2 lower radiator supports to the radiator assembly.

(c) Install the radiator with fan assembly.





NOTICE:
Do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

(d) Install the condenser assembly with the 4 bolts.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

(e) Connect the 2 connectors and the 2 clamps.

2. INSTALL UPPER RADIATOR SUPPORT

(a) Install the 2 radiator support cushions to the radiator assembly.

(b) Install the upper radiator support with the 5 bolts and connect the hood lock control cable clamp to the upper radiator support.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

(c) Connect the 2 connectors.

3. INSTALL HOOD LOCK ASSEMBLY Installation

4. CONNECT NO. 2 RADIATOR HOSE

(a) Connect the No. 2 radiator hose and clamp.

5. CONNECT NO. 1 RADIATOR HOSE

(a) Connect the No. 1 radiator hose.

6. INSTALL RADIATOR RESERVE TANK ASSEMBLY

(a) Install the radiator reserve tank with the 2 bolts.

Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

(b) Connect the radiator reserve tank hose.

7. INSTALL RADIATOR GRILLE SUB-ASSEMBLY Installation

8. INSTALL INLET AIR CLEANER ASSEMBLY Installation

9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

10. ADD ENGINE COOLANT Service and Repair

11. INSPECT FOR COOLANT LEAK Testing and Inspection

12. INSTALL COOL AIR INTAKE DUCT SEAL Installation

13. INSTALL ENGINE UNDER COVER LH

14. INSTALL ENGINE UNDER COVER RH

15. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

16. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH