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Home >> Toyota >> 2012 >> Camry L4-2.5L (2AR-FE) >> Repair and Diagnosis >> Heating and Air Conditioning >> Housing Assembly HVAC >> Service and Repair >> Removal and Replacement >> Installation

Installation





HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION

1. INSTALL AIR CONDITIONING UNIT ASSEMBLY

(a) Install the air conditioning unit assembly to the instrument panel reinforcement assembly with the 3 bolts.





Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

NOTICE:
Tighten the bolts in the order shown in the illustration to install the air conditioning unit assembly.

2. INSTALL TRANSPONDER KEY ECU ASSEMBLY (w/ Engine Immobiliser System)

(a) Connect the connector and install the transponder key ECU assembly.

3. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT

NOTICE:
* Be sure to support the air conditioning unit assembly when removing it because failure to do so may cause the bracket of the air conditioning unit assembly to break.
* When installing the air conditioning unit, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.

(a) w/ Engine Immobiliser System:

(1) Disengage the 3 guides and temporarily install the instrument panel reinforcement assembly with air conditioning unit as shown in the illustration.





Text in Illustration





(b) Install the instrument panel reinforcement assembly with the 3 bolts [A] and 2 new bolts [B]in the order shown in the illustration.





Text in Illustration





Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

NOTICE:
Tighten the bolts in the order shown in the illustration to install the reinforcement assembly.

(c) Install the bolt.

Torque : 15 Nm (153 kgf-cm, 11 ft-lbf)

(d) Install the instrument panel reinforcement assembly with air conditioning unit with the nut.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

(e) Pass the cooler drain hose through the vehicle securely.





NOTICE:
Connect the cooler drain hose firmly to prevent water leaks.

(f) Install the 2 bolts.





Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

NOTICE:
Tighten the bolts in the order shown in the illustration.

(g) Engage each clamp.

(h) Connect each connector.

(i) Connect the bolts and connect the 3 earth wires.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(j) for Power Tilt and Power Telescopic Steering Column:

(1) Connect the protector with the nut.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(k) Engage the claw to connect the airbag connector as shown in the illustration.





(l) Engage the 2 claws to lock the retainer as shown in the illustration.





Text in Illustration





(m) Engage each clamp.





Text in Illustration





(n) Connect each connector.

(o) Engage the 2 clamps.

(p) Connect the connector to the airbag sensor assembly as shown in the illustration.

NOTICE:
When connecting any airbag connector, take care not to damage the airbag wire harness.

(q) Engage the 3 claws to close the 3 clamps as shown in the illustration.





(r) w/ Manual (SOS) Switch:

(1) Engage the clamp.

(s) for 10 Speakers:

(1) Engage the 3 clamps.

4. INSTALL FRONT LOWER PANEL PACKING

(a) Install the 2 front lower panel packings shown in the illustration.





5. INSTALL INSTRUMENT PANEL SAFETY PAD CAP

(a) Install 5 new instrument panel safety pad caps.





Text in Illustration





6. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

(a) Install the screw and 2 nuts.

Nut - Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(b) Install the No. 2 instrument panel brace sub-assembly with the bolt.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(c) Connect the earth wire with the bolt.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(d) Engage each clamp.

(e) Connect the connector.

7. INSTALL INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY

(a) Install the screw and 2 nuts.

Nut - Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(b) Install the instrument panel to cowl brace sub-assembly with the bolt.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(c) Connect the earth wire with the bolt.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(d) Engage each clamp.

(e) Connect each connector.

8. INSTALL NO. 1 CONSOLE BOX DUCT (w/ Rear Register Duct)

(a) Install the No. 1 console box duct with the clip.

9. INSTALL REAR NO. 3 AIR DUCT

(a) Engage the 2 claws to install the rear No. 3 air duct.

10. INSTALL FLOOR CARPET BRACKET LH

(a) Engage the 2 guides.

(b) Install the floor carpet bracket LH with the 2 clips.

11. INSTALL REAR NO. 4 AIR DUCT

(a) Engage the 4 claws to install the rear No. 4 air duct as shown in the illustration.





(b) Engage the guide to install the floor carpet to the original position as shown in the illustration.





12. CONNECT FUEL LID LOCK OPEN LEVER SUB-ASSEMBLY

(a) Engage the guide to connect the fuel lid lock open lever sub-assembly as shown in the illustration.





(b) Install the screw.

13. INSTALL REAR NO. 1 AIR DUCT

(a) Engage the 2 claws to install the rear No. 1 air duct.

14. INSTALL FLOOR CARPET BRACKET RH

(a) Engage the 2 guides.

(b) Install the floor carpet bracket RH with the 2 clips.

15. INSTALL REAR NO. 2 AIR DUCT

(a) Engage the 4 claws to install the rear No. 2 air duct as shown in the illustration.





(b) Engage the guide to install the floor carpet to the original position as shown in the illustration.





16. INSTALL FLOOR CARPET HOOK

(a) Engage the 6 claws to install the 6 floor carpet hooks.

(b) Engage the 6 guides.

17. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation

18. INSTALL CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/o ECU Integration Box RH) Installation

19. INSTALL ECU INTEGRATION BOX RH (w/ ECU Integration Box RH) Installation

20. INSTALL STEERING COLUMN ASSEMBLY

Installation

21. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY Installation

22. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY

Installation

23. INSTALL STEREO COMPONENT AMPLIFIER ASSEMBLY WITH BRACKET (for 10 Speakers) Installation

24. INSTALL AUDIO AMPLIFIER COVER (for 10 Speakers) Installation

25. INSTALL FRONT SEAT ASSEMBLY LH (for TMMK Made Manual Seat)

Installation

26. INSTALL FRONT SEAT ASSEMBLY LH (for TMMK Made Power Seat)

Installation

27. INSTALL FRONT SEAT ASSEMBLY LH (for SIA Made Manual Seat)

Installation

28. INSTALL FRONT SEAT ASSEMBLY LH (for SIA Made Power Seat)

Installation

29. INSTALL DCM (TELEMATICS TRANSCEIVER) WITH BACK-UP BATTERY (w/ Manual (SOS) Switch) Installation

30. INSTALL AUDIO AMPLIFIER COVER (w/ Manual (SOS) Switch) Installation

31. INSTALL FRONT SEAT ASSEMBLY RH (for TMMK Made Manual Seat)

HINT
Use the same procedure for the RH side and LH side.

32. INSTALL FRONT SEAT ASSEMBLY RH (for TMMK Made Power Seat)

HINT
Use the same procedure for the RH side and LH side.

33. INSTALL FRONT SEAT ASSEMBLY RH (for SIA Made Manual Seat)

HINT
Use the same procedure for the RH side and LH side.

34. INSTALL FRONT SEAT ASSEMBLY RH (for SIA Made Power Seat)

HINT
Use the same procedure for the RH side and LH side.

35. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY

(a) Remove the vinyl tape from the pipe.

(b) Sufficiently apply compressor oil to a new O-ring and fitting surface of the air conditioning tube and accessory assembly.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring to the air conditioning tube and accessory assembly.

(d) Install the air conditioning tube and accessory assembly.

36. CONNECT SUCTION HOSE SUB-ASSEMBLY (for TMMK Made)

(a) Remove the vinyl tape from the pipe.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction hose sub-assembly.

Compressor oil:

ND-OIL 8 or equivalent

(c) Connect the O-ring to the suction hose sub-assembly.

(d) Connect the suction hose sub-assembly.

(e) Move the hook connector in the direction indicated by the arrow in the illustration.





(f) Insert the pipe joint into the fitting hole securely and tighten the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

37. CONNECT SUCTION PIPE SUB-ASSEMBLY (for SIA Made)

(a) Remove the vinyl tape from the pipe.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.

Compressor oil:

ND-OIL 8 or equivalent

(c) Connect the O-ring to the suction pipe sub-assembly.

(d) Connect the suction pipe sub-assembly.

(e) Move the hook connector in the direction indicated by the arrow in the illustration.





(f) Insert the pipe joint into the fitting hole securely and tighten the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

38. CONNECT HEATER INLET WATER HOSE

(a) Install the heater inlet water hose and attach the clip.

39. CONNECT HEATER OUTLET WATER HOSE

(a) Install the heater outlet water hose and attach the clip.

40. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY Installation

41. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Installation

42. ADD ENGINE COOLANT (for 2AR-FE) Service and Repair

43. ADD ENGINE COOLANT (for 2GR-FE) Service and Repair

44. INSPECT FOR COOLANT LEAK (for 2AR-FE) Testing and Inspection

45. INSPECT FOR COOLANT LEAK (for 2GR-FE) Testing and Inspection

46. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT Service and Repair

47. WARM UP ENGINE Service and Repair

48. INSPECT FOR REFRIGERANT LEAK Service and Repair

49. INITIALIZATION SERVO MOTOR (for Automatic Air Conditioning System)

Initialization

50. INITIALIZATION SERVO MOTOR (for Manual Air Conditioning System)

Initialization
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