Installation

FRONT SUSPENSION: FRONT LOWER SUSPENSION ARM (for 2AR-FE): INSTALLATION

1. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH (for LH Side)

(a) Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly LH.

(b) Install the front lower No. 1 suspension arm sub-assembly LH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

Bolt 1, 2 - Torque : 200 Nm (2039 kgf-cm, 148 ft-lbf)

Bolt 3 - Torque : 135 Nm (1377 kgf-cm, 100 ft-lbf)

NOTICE:
While keeping the nut from rotating, tighten the bolt.

(c) Install the front lower No. 1 suspension arm sub-assembly LH to the front lower ball joint assembly with the bolt and 2 nuts.

Text in Illustration

Type A Nut and Bolt - Torque : 75 Nm (765 kgf-cm, 55 ft-lbf)

Type B Nut and Bolt - Torque : 92 Nm (938 kgf-cm, 68 ft-lbf)

NOTICE:
* The tightening torque for the bolt differs depending on the type of nut.
* Make sure to tighten the bolt to the same torque as the nuts.

2. INSTALL ENGINE MOUNTING INSULATOR LH (for LH Side)

(a) Set the engine mounting insulator LH on the front frame assembly.

Text in Illustration

(b) Slowly lower the engine assembly with transaxle using a jack and a wooden block.

NOTICE:
* Match the position of the pin (stopper).
* Do not position the wooden block on the oil pan.
* Do not damage the components surrounding the engine assembly with transaxle.
* Ensure that the jack and wooden block are stable.

(c) Using SST, install the nut to the engine mounting insulator LH.

SST : 09961-00950

Text in Illustration

without SST - Torque : 95 Nm (969 kgf-cm, 70 ft-lbf)

with SST - Torque : 68 Nm (695 kgf-cm, 50 ft-lbf)

NOTICE:
* Use a torque wrench with a fulcrum length of 380 mm (1.25 ft.).
* This torque value is effective when SST is parallel to the torque wrench.

(d) Install the engine mounting insulator LH with the 3 nuts.

Torque : 87 Nm (887 kgf-cm, 64 ft-lbf)

(e) Install the 2 hole plugs.

3. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH (for RH Side)

(a) Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly RH.

(b) Install the front lower No. 1 suspension arm sub-assembly RH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

Bolt 1, 2 - Torque : 200 Nm (2039 kgf-cm, 148 ft-lbf)

Bolt 3 - Torque : 135 Nm (1377 kgf-cm, 100 ft-lbf)

NOTICE:
While keeping the nut from rotating, tighten the bolt.

(c) Install the front lower No. 1 suspension arm sub-assembly RH to the front lower ball joint assembly with the bolt and 2 nuts.

Text in Illustration

Type A Nut and Bolt - Torque : 75 Nm (765 kgf-cm, 55 ft-lbf)

Type B Nut and Bolt - Torque : 92 Nm (938 kgf-cm, 68 ft-lbf)

NOTICE:
* The tightening torque for the bolt differs depending on the type of nut.
* Make sure to tighten the bolt to the same torque as the nuts.

4. INSTALL ENGINE MOUNTING INSULATOR RH (for RH Side)

(a) Set the engine mounting insulator RH on the front frame assembly.

Text in Illustration

(b) Slowly lower the engine assembly with transaxle using a jack and a wooden block.

NOTICE:
* Match the position of the cutout (stopper).
* Do not position the wooden block on the oil pan.
* Do not damage the components surrounding the engine assembly with transaxle.
* Ensure that the jack and wooden block are stable.

(c) Using SST, install the nut to the engine mounting insulator RH.

SST : 09961-00950

Text in Illustration

Torque : 87 Nm (887 kgf-cm, 64 ft-lbf)

(e) Install the 2 hole plugs.

5. INSTALL ENGINE MOVING CONTROL ROD BRACKET (for RH Side)

(a) Temporarily install the engine moving control rod bracket with the 4 bolts.

(b) Fully tighten the engine moving control rod bracket with the 4 bolts.

Torque : 38 Nm (387 kgf-cm, 28 ft-lbf)

6. INSTALL NO. 2 ENGINE MOUNTING STAY RH (for RH Side) Installation

7. INSTALL EARTH WIRE (for RH Side) Installation

8. INSTALL FRONT ENGINE MOUNTING INSULATOR

(a) Install the front engine mounting insulator to the front frame assembly with the 3 nuts.

Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)

9. INSTALL FRONT FENDER APRON SEAL LH (for LH Side)

10. INSTALL FRONT FENDER APRON SEAL RH (for RH Side)

11. INSTALL ENGINE UNDER COVER LH

12. INSTALL ENGINE UNDER COVER RH

13. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

14. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

15. INSTALL AIR CLEANER CASE SUB-ASSEMBLY Installation

16. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

17. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

18. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY Installation

19. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Installation

20. INSTALL FRONT WHEELS

Torque : 103 Nm (1049 kgf-cm, 76 ft-lbf)

21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

22. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Front Wheel Alignment