Disassembly

DOOR / HATCH: REAR DOOR: DISASSEMBLY

HINT
* Use the same procedure for the RH side and LH side.
* The procedure described below is for the LH side.

1. PRECAUTION

NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work Service Precautions.

2. REMOVE DECK BOARD ASSEMBLY Removal

3. REMOVE NO. 1 DECK BOARD Removal

4. REMOVE NO. 2 DECK BOARD Removal

5. REMOVE REAR DECK FLOOR BOX Removal

6. REMOVE DECK FLOOR BOX RH Removal

7. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

8. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG

(a) Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug.





9. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

(a) Using a moulding remover, disengage the clip, 10 claws and 5 guides.





(b) Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

10. REMOVE REAR DOOR ARMREST COVER

(a) Remove the rear door armrest cover.





11. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

(a) Put protective tape around the rear door panel.





Text in Illustration





(b) Remove the 2 screws.





(c) Using a clip remover, disengage the 9 clips.

(d) Pull out the rear door trim board sub-assembly in the direction indicated by the arrow in the illustration.

(e) Raise the rear door trim board sub-assembly and disconnect the rear door trim board sub-assembly with the rear door inner glass weatherstrip.

(f) for 8 Speakers:

(1) Disconnect the connector.

(g) Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly, and remove the rear door trim board sub-assembly.





12. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP

(a) Disengage the 7 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.





13. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Using a screwdriver, disengage the 2 claws to remove the rear door inside handle sub-assembly.





14. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 8 Speakers) Removal

15. REMOVE REAR SPEAKER ASSEMBLY Removal

16. REMOVE REAR DOOR TRIM BRACKET

(a) Remove the 2 screws and rear door trim bracket.





17. REMOVE REAR DOOR SERVICE HOLE COVER

(a) Disconnect the 2 connectors.





(b) Remove the rear door service hole cover.

HINT
Remove any remaining butyl tape from the rear door panel.

18. REMOVE REAR DOOR CHECK ASSEMBLY

(a) Remove the bolt, 2 nuts and rear door check assembly.





19. REMOVE REAR DOOR WEATHERSTRIP

(a) Using a clip remover, disengage the 20 clips and remove the rear door weatherstrip.





20. REMOVE REAR DOOR GLASS RUN

(a) Remove the rear door glass run.





21. REMOVE REAR DOOR WINDOW GUIDE SUB-ASSEMBLY

(a) Remove the screw.





(b) Remove the bolt and rear door window guide sub-assembly.

22. REMOVE REAR DOOR REAR GUIDE SEAL

(a) Remove the 3 screws.





(b) Remove the rear door rear guide seal as shown in the illustration.

23. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

(a) Connect the cable to the negative (-) auxiliary battery terminal.

(b) Connect the rear power window regulator motor connector.

(c) Connect the rear power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.

(d) Disconnect the rear power window regulator switch assembly and rear power window regulator motor connector.

(e) Disconnect the cable from the negative (-) auxiliary battery terminal.

(f) Remove the 2 bolts and rear door glass sub-assembly as shown in the illustration.





NOTICE:
* After the bolts are removed, do not allow the door glass to fall.
* Do not damage the door glass.

24. REMOVE REAR DOOR POWER WINDOW REGULATOR ASSEMBLY

(a) Loosen the temporary bolt.





Text in Illustration





NOTICE:
Do not remove the temporary bolt. If the temporary bolt is removed, the rear door power window regulator assembly may fall and cause damage.

(b) Remove the 5 bolts.

(c) Remove the rear door power window regulator assembly.

(d) Remove the temporary bolt from the rear door power window regulator assembly.

25. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY

(a) Using a T25 "TORX" socket wrench, remove the 3 screws and power window regulator motor assembly.





26. REMOVE REAR DOOR CUSHION

(a) Remove the 2 bolts.





(b) Disengage the 2 guides and remove the rear door cushion.

Text in Illustration





27. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY

(a) Using a T30 "TORX" socket wrench, remove the 3 screws.





(b) Move the rear door lock with motor assembly downward and pull the release plate out of the rear door outside handle frame.

Text in Illustration





(c) When reusing the rear door lock with motor assembly:

(1) Remove the door lock wiring harness seal from the rear door lock with motor assembly.





28. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) Using a screwdriver, disengage the claw as shown in the illustration.





(b) Remove the rear door lock remote control cable assembly as shown in the illustration.





29. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) Using a screwdriver, disengage the 3 claws as shown in the illustration.





(b) Remove the rear door inside locking cable assembly as shown in the illustration.





30. REMOVE REAR DOOR OUTSIDE HANDLE COVER

(a) Using a T30 "TORX" socket wrench, loosen the screw.





HINT
The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

(b) Disengage the claw to remove the rear door outside handle cover.

31. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

(a) Move the lever in the direction indicated by the arrow in the illustration.





(b) Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.





NOTICE:
The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

(c) Remove the rear door outside handle assembly as shown in the illustration.





32. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD

(a) Disengage the 3 claws to remove the rear door front outside handle pad.





33. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD

(a) Disengage the 2 claws to remove the rear door rear outside handle pad.





34. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Using a T30 "TORX" socket wrench, loosen the screw.





Text in Illustration





(b) Slide the rear door outside handle frame sub-assembly to disengage the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove the rear door outside handle frame sub-assembly.

35. REMOVE REAR DOOR PANEL CUSHION

(a) Disengage the 2 claws to remove the 2 rear door panel cushions.





36. REMOVE REAR DOOR FRAME GARNISH

(a) Disengage the clip to remove the rear door frame garnish.





HINT
This garnish needs to be replaced with a new one because the clip will break when removing the rear door frame garnish.

37. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

38. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

39. REMOVE NO. 2 BLACK OUT TAPE

40. REMOVE REAR DOOR OUTSIDE STRIPE

41. REMOVE REAR DOOR UPPER OUTSIDE STRIPE

42. REMOVE REAR DOOR LOWER OUTSIDE STRIPE