Removal
2ZR-FXE FUEL: FUEL PUMP: REMOVAL
1. PRECAUTION
NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work Service Precautions.
2. REMOVE REAR NO. 1 SEAT ASSEMBLY LH
Removal
3. REMOVE REAR NO. 1 SEAT ASSEMBLY RH
Removal
4. REMOVE DECK BOARD ASSEMBLY Removal
5. REMOVE NO. 1 DECK BOARD Removal
6. REMOVE NO. 2 DECK BOARD Removal
7. REMOVE REAR DECK FLOOR BOX Removal
8. REMOVE DECK FLOOR BOX RH Removal
9. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Removal
10. REMOVE FRONT DECK FLOOR BOX Removal
11. REMOVE REAR NO. 1 FLOOR BOARD Removal
12. REMOVE REAR FLOOR SERVICE HOLE COVER
(a) Using a clip remover, remove the clip and disengage the floor carpet hook.
(b) Turn over the front floor carpet.
(c) Remove the rear floor service hole cover.
(d) Disconnect the fuel pump connector.
13. DISCHARGE FUEL SYSTEM PRESSURE
Fuel System
14. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
15. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Remove the tube joint clip and then pull the fuel tube joint out of the fuel tank main tube sub-assembly.
Text in Illustration
NOTICE:
* Remove any dirt or foreign matter on the fuel tube joint before performing this work.
* Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tube joint has O-rings that seal the pipe.
* Only disconnect the fuel tube joint by hand.
* Do not forcibly bend, twist or turn the fuel tank main tube.
* Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube joint.
16. REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY
(a) Remove the 3 nuts and No. 2 fuel tank protector.
(b) Pull the retainer to disengage the lock claws and pull out the fuel tank vent hose.
Text in Illustration
NOTICE:
* Remove any dirt or foreign matter on the fuel tank vent hose connector before performing this work.
* Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tank vent hose connector has an O-ring that seals the pipe.
* Only disconnect the joint by hand.
* Do not forcibly bend, twist or turn the fuel tank vent hose.
* Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tank vent hose.
* If the vent hose connector and pipe are stuck, push and pull to release them.
17. REMOVE FUEL PUMP GAUGE RETAINER
(a) Temporarily install the SST plate and claws to the fuel pump gauge retainer.
Text in Illustration
SST : 09808-14030
09808-01030
09808-01040
09808-01050
HINT
* Engage the SST claws securely with the fuel pump gauge retainer holes to secure SST.
* Make sure that only 2 claws are used with SST.
(b) While pressing the claws of SST to the fuel pump gauge retainer holes securely, tighten the bolts.
HINT
Install SST while pressing the SST claws toward the fuel pump gauge retainer (towards the center of SST).
(c) Install the SST handle.
(d) Lightly press down on SST to prevent it from separating from the retainer. While pressing SST, rotate the handle slowly to loosen the retainer.
Text in Illustration
SST : 09808-14030
09808-01010
09808-01020
09808-01030
09808-01040
09808-01050
NOTICE:
* Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
* Loosen the retainer by turning it counterclockwise while holding SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.
* Make sure to rotate the SST handle horizontally. If the SST handle is rotated at an angle, SST may come off.
* Do not spin SST too fast or use an impact wrench as this may result in damage to components.
* If SST comes off of the retainer, loosen the SST bolts and reinstall SST.
HINT
The holes on the fuel pump gauge retainer can be fitted into the tips of SST.
(e) Remove the fuel pump gauge retainer while holding the fuel suction tube assembly by hand.
18. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
(a) Remove the fuel suction tube with pump and gauge assembly from the fuel tank.
NOTICE:
Make sure that the fuel sender gauge arm does not bend.
(b) Remove the fuel suction tube set gasket from the fuel tank.
