Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Assembly and Installation


Caliper Pin, Boot Replacement:





- Install the pin boots into the groove in the caliper bracket properly.
- Install the brake pads in their original positions.

CAUTION: Be careful not to damage the pin boots when installing the caliper.

- Push in the piston so that the caliper will fit over the pads, and install the caliper.

- Coat the caliper bolts (pin A and pin B) with seal grease and insert them into the caliper.

- Tighten the caliper bolts (pin A and B) 74 Nm (54 lb.ft.).


Caliper Bolt Replacement:





- Connect the brake hose to the caliper with new sealing washers, and tighten the banjo bolt 34 Nm (25 lb.ft.)
.
- Fill the brake reservoir and bleed the brake system. Service and Repair
- After installation, check for leaks at hose and line joints or connections, and retighten if necessary.