Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Cylinder Block Assembly: Testing and Inspection






1. Measure wear and taper in directions X and Y at three levels in each cylinder as shown.
- If measurements in any cylinder are beyond oversize bore service limit, replace the cylinder block.
- If the block is to be rebored, refer to Piston after reboring.

NOTE: Scored or scratched cylinder bores must be honed.

- Reboring Limit: 0.5 mm (0.02 inch)





2. Check the top of the cylinder block for warpage. Measure along the edges and across the center as shown.