Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

TIGHTENING SPECIFICATIONS
Flange Nut 177-275 Nm (130-203 ft. lbs.)
Starting Torques:
New Bearing 0.7-1.1 Nm (5.64-9.98 inch lbs.)
Used Bearing 0.4-0.5 Nm (2.86-4.94 inch lbs.)
Bearing Cap Bolt 98 Nm (72 ft. lbs.)
Axle Case Bolt 25 Nm (19 ft. lbs.)
Difference Between The Differential Pinion And Cross Pin Measurement:
Standard 0.06-0.12 mm (0.002-0.005 inch)
Limit 0.2 mm (0.008 inch)
Clearance Between The Side Gear And The Differential Box:
Standard 0.03-0.10 mm (0.001-0.004 inch)
Limit 0.15 mm (0.006 inch)
Play In Splines Between The Side Gear And The Axle Shaft:
Standard 0.08-0.36 mm (0.003-0.014 inch)
Limit 0.5 mm (0.02 inch)
Side Gear And Pinion Gear:
Backlash 0.03-0.08 mm (0.001-0.003 inch)
Case Bolt 108 Nm (80 ft. lbs.)