Disassembly

1. Terminal insulator and nut




2. Rear cover
^ Remove three nuts on the rear cover and a nut on terminal B and insulator, then remove the rear cover.




3. Brush holder assembly
^ Remove two screws that fix the brush holder and rectifier, then remove the brush holder assembly.




4. Regulator assembly
^ Remove three screws on the IC regulator,then the IC regulator.




5. Rectifier
^ Remove four screws that fix rectifier and stator lead wires.

6. Pulley nut




7. Pulley
^ Cover the vise with copper plates, clamp the pulley in the vise, and remove the nut.




8. Rear end cover
^ Remove four nuts that secure the front cover assembly and rear end cover, and an insulator.

CAUTION: Take care not to elongate the stator wire when removing a bushing.




^ Use the puller to remove the rear end cover.

9. Rotor assembly




10. Front cover assembly
^ Pull the rotor assembly off the front cover assembly using a bench press.