Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installing Replacement Transmission


Installing exchange transmission (S6S 420G)
Drain off gear oil from old transmission.

Catch and dispose of emerging gear oil.

Recycling:
Observe country-specific waste-disposal regulations.

Caution: After 2000 km it is absolutely essential to carry out a breaking-in inspection including an oil change.


Transmission must be filled with Lifetime oil.

Remove transmission.

Convert following components of old transmission to new transmission:
- Release bearing and release lever
- Dowel pin for slave cylinder
- Reversing light switch.
- Retainers for oxygen sensor cable
- Transmission breather cap (in acc. with sticker on transmission)





Convert shift rod joint.
Slide back snap ring (1) and drive out dowel pin (2).





Note: Check damping disk (6) for damage and replace if necessary.