Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Initial Inspection and Diagnostic Overview

Tolerances of the braking surfaces for the following conditions are held closely during the manufacture of the brake rotor:
^ Flatness
^ Parallelism
^ Lateral runout

The maintenance of close tolerances on the shape of the braking surfaces prevents brake roughness or pulsation. The surface finish must be held to a specified range of a 60 degree radius of roughness or less. A new rotor conforms to the above specifications, as will a correctly refinished rotor. Refer to Refinishing Brake Rotors. Control of the braking surface finish will eliminate the following problems:
^ Hard pedal application
^ Excessive brake fade
^ Pulls
^ Erratic performance

Control of the braking surface finish will improve lining life.
Light scoring of the rotor surfaces not exceeding 1.5 mm (0.060 inch) in depth is not detrimental to brake operation. Normal use may cause light scoring.