Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Starting System Description

Cranking Circuit
The cranking circuit consists of the battery, starter motor, ignition switch, and related wiring.

These starter motors are not serviceable and are replaced as assemblies only.

Starter Motor
When the ignition switch is turned to START, voltage is applied to the starter solenoid S terminal and the solenoid windings are energized. This causes the plunger to move the shift lever, which engages the pinion with the engine flywheel ring gear. The plunger also closes the solenoid contacts, applying battery voltage to the starter motor which cranks the engine.

When the engine starts, the pinion will over-run and spin at engine speed (rather than starter motor speed) to help prevent flywheel and starter motor damage. When the ignition switch is released (removing voltage from the solenoid) the plunger return spring disengages the pinion. In order to prevent excessive over-run, the ignition switch should be released as soon as the engine starts.