Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Air Injection Control Valve: Service and Repair



SECONDARY AIR INJECTION (AIR) SHUT-OFF VALVE REPLACEMENT

REMOVAL PROCEDURE




1. Reposition the pinch clamp (1) from the valve end of the hose.
2. Disconnect the electrical connector from the shut-off valve.




3. Remove the secondary air injection (AIR) pipe fasteners (3).
4. Remove the fastener (2) that secures the valve (1) to the bracket (5).
5. Remove the valve and pipe assembly (1) from the vehicle.

INSTALLATION PROCEDURE
1. Install the valve and pipe assembly to the AIR hose.




2. Install the fastener (2) that retains the valve (1) to the bracket (5).

NOTE: Refer to Fastener Notice.

Tighten the mounting bolt to 9 N.m (80 lb in).

3. Install the AIR pipe fasteners.

Tighten the mounting bolts to 9 N.m (80 lb in).




4. Install the pinch clamp (1) back into position.
5. Connect the electrical connector to the shut-off valve.