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Overhaul Procedure Steps

[ ] Draining Fluids and Oil Filter Removal Draining Fluids and Oil Filter Removal

[ ] Crankshaft Balancer Removal Crankshaft Balancer Removal

[ ] Engine Flywheel Removal Engine Flywheel Removal

[ ] Oil Level Indicator and Tube Removal Oil Level Indicator and Tube Removal

[ ] Water Pump Removal Water Pump Removal

[ ] Throttle Body Removal Throttle Body Removal

[ ] Fuel Rail and Injectors Removal Fuel Rail and Injectors Removal

[ ] Intake Manifold Removal Intake Manifold Removal

[ ] Vapor Vent Pipe Replacement Vapor Vent Pipe Replacement

[ ] Engine Valley Cover Removal Engine Valley Cover Removal

[ ] Exhaust Manifold Removal (Left Side) Exhaust Manifold Removal (Left Side)

[ ] Exhaust Manifold Removal (Right Side) Exhaust Manifold Removal (Right Side)

[ ] Valve Rocker Arm Cover Removal (Left Side) Valve Rocker Arm Cover Removal (Left Side)

[ ] Valve Rocker Arm Cover Removal (Right Side) Valve Rocker Arm Cover Removal (Right Side)

[ ] Valve Rocker Arm and Push Rod Removal Valve Rocker Arm and Push Rod Removal

[ ] Cylinder Head Removal (Left Side) Cylinder Head Removal (Left Side)

[ ] Cylinder Head Removal (Right Side) Cylinder Head Removal (Right Side)

[ ] Valve Lifter Removal Valve Lifter Removal

[ ] Oil Filter, Adapter and Pan Cover Removal Oil Filter, Adapter and Pan Cover Removal

[ ] Engine Front Cover Removal Engine Front Cover Removal

[ ] Engine Rear Cover Removal Engine Rear Cover Removal

[ ] Oil Pump, Pump Screen and Deflector Removal Oil Pump, Pump Screen and Deflector Removal

[ ] Timing Chain and Sprockets Removal Timing Chain and Sprockets Removal

[ ] Camshaft Removal Camshaft Removal

[ ] Piston, Connecting Rod, and Bearing Removal Piston, Connecting Rod, and Bearing Removal

[ ] Crankshaft and Bearings Removal Crankshaft and Bearings Removal

[ ] Oil Pan Removal Oil Pan Removal

[ ] Engine Block Plug Removal Engine Block Plug Removal

[ ] Engine Block Clean and Inspect Engine Block Clean and Inspect

[ ] Cylinder Boring and Honing Cylinder Boring and Honing

[ ] Crankshaft and Bearings Clean & Inspect (Cleaning & Inspection) Crankshaft and Bearings Clean & Inspect (Cleaning & Inspection)

[ ] Crank & Bearings Clean & Inspect (Measure Main BRG. Clearance) Crank & Bearings Clean & Inspect (Measure Main BRG. Clearance)

[ ] Crank & Bearings Clean & Inspect (CONN. Rod Bearing Clearance) Crank & Bearings Clean & Inspect (CONN. Rod Bearing Clearance)

[ ] Crankshaft Balancer Clean and Inspect Crankshaft Balancer Clean and Inspect

[ ] Engine Flywheel Clean and Inspect Engine Flywheel Clean and Inspect

[ ] Piston and Connecting Rod Disassemble Piston and Connecting Rod Disassemble

[ ] Piston, Connecting Rod and Bearings Clean/Inspect (Piston Pin) Piston, Connecting Rod and Bearings Clean/Inspect (Piston Pin)

[ ] Piston, CONN. Rod Clean/Inspect (Connecting Rod & Bearings) Piston, CONN. Rod Clean/Inspect (Connecting Rod & Bearings)

[ ] Piston CONN. Rod & Bearings Clean/Inspect (Piston Ring End Gap) Piston CONN. Rod & Bearings Clean/Inspect (Piston Ring End Gap)

[ ] Piston Selection Piston Selection

[ ] Piston and Connecting Rod Assemble Piston and Connecting Rod Assemble

[ ] Camshaft Bearing Removal (Bearing Removal) Camshaft Bearing Removal (Bearing Removal)

[ ] Camshaft Bearing Removal (Tool Instruction) Camshaft Bearing Removal (Tool Instruction)

[ ] Camshaft and Bearings Clean and Inspect Camshaft and Bearings Clean and Inspect

[ ] Camshaft Bearing Installation Camshaft Bearing Installation

[ ] Timing Chain and Sprockets Clean and Inspect Timing Chain and Sprockets Clean and Inspect

[ ] Valve Rocker Arm and Push Rods Clean and Inspect Valve Rocker Arm and Push Rods Clean and Inspect

[ ] Valve Lifters and Guides Clean and Inspect Valve Lifters and Guides Clean and Inspect

[ ] Cylinder Head Disassemble Cylinder Head Disassemble

[ ] Cylinder Head Clean and Inspect Cylinder Head Clean and Inspect

[ ] Valve Guide Reaming/Valve and Seat Grinding Valve Guide Reaming/Valve and Seat Grinding

[ ] Cylinder Head Assemble Cylinder Head Assemble

[ ] Oil Pump Disassemble Oil Pump Disassemble

[ ] Oil Pump Clean and Inspect Oil Pump Clean and Inspect

[ ] Oil Pump Assemble Oil Pump Assemble

[ ] Engine Front Cover Clean and Inspect Engine Front Cover Clean and Inspect

[ ] Engine Rear Cover Clean and Inspect Engine Rear Cover Clean and Inspect

[ ] Engine Valley Cover Clean and Inspect Engine Valley Cover Clean and Inspect

[ ] Valve Rocker Arm Cover Clean and Inspect Valve Rocker Arm Cover Clean and Inspect

[ ] Oil Pan Clean and Inspect Oil Pan Clean and Inspect

[ ] Intake Manifold Clean and Inspect Intake Manifold Clean and Inspect

[ ] Exhaust Manifold Clean and Inspect Exhaust Manifold Clean and Inspect

[ ] Vapor Vent Pipe Clean and Inspect Vapor Vent Pipe Clean and Inspect

[ ] Water Pump Clean and Inspect Water Pump Clean and Inspect

[ ] Service Prior to Assembly Service Prior to Assembly

[ ] Crankshaft and Bearings Installation Crankshaft and Bearings Installation

[ ] Piston, Connecting Rod, and Bearing Installation Piston, Connecting Rod, and Bearing Installation

[ ] Camshaft Installation Camshaft Installation

[ ] Timing Chain and Sprockets Installation Timing Chain and Sprockets Installation

[ ] Oil Pump, Pump Screen and Deflector Installation Oil Pump, Pump Screen and Deflector Installation

[ ] Engine Rear Cover Installation Engine Rear Cover Installation

[ ] Crankshaft Rear Oil Seal Installation Crankshaft Rear Oil Seal Installation

[ ] Engine Front Cover Installation Engine Front Cover Installation

[ ] Crankshaft Front Oil Seal Installation Crankshaft Front Oil Seal Installation

[ ] Oil Pan Installation Oil Pan Installation

[ ] Oil Filter, Adapter, Pan Cover Installation Oil Filter, Adapter, Pan Cover Installation

[ ] Valve Lifter Installation Valve Lifter Installation

[ ] Cylinder Head Installation (Left Side) Cylinder Head Installation (Left Side)

[ ] Cylinder Head Installation (Right Side) Cylinder Head Installation (Right Side)

[ ] Valve Rocker Arm and Push Rod Installation Valve Rocker Arm and Push Rod Installation

[ ] Valve Rocker Arm Cover Installation (Left Side) Valve Rocker Arm Cover Installation (Left Side)

[ ] Valve Rocker Arm Cover Installation (Right Side) Valve Rocker Arm Cover Installation (Right Side)

[ ] Engine Valley Cover Installation Engine Valley Cover Installation

[ ] Vapor Vent Pipe Installation Vapor Vent Pipe Installation

[ ] Exhaust Manifold Installation (Left Side) Exhaust Manifold Installation (Left Side)

[ ] Exhaust Manifold Installation (Right Side) Exhaust Manifold Installation (Right Side)

[ ] Intake Manifold Installation Intake Manifold Installation

[ ] Fuel Rail and Injectors Installation Fuel Rail and Injectors Installation

[ ] Throttle Body Installation Throttle Body Installation

[ ] Water Pump Installation Water Pump Installation

[ ] Oil Level Indicator and Tube Installation Oil Level Indicator and Tube Installation

[ ] Engine Flywheel Installation Engine Flywheel Installation

[ ] Crankshaft Balancer Installation Crankshaft Balancer Installation

[ ] Engine Set-Up and Testing Engine Set Up & Testing