Fuel Level Sensor: Service and Repair

Fuel Level Sensor Replacement

Removal Procedure

Caution:
Refer to Relieving Fuel Pressure Caution Service Precautions in Cautions and Notices.

1. Remove the Fuel Sender Assembly. Refer to Fuel Sender Assembly Replacement Service and Repair.





2. Disconnect the insulator connector.





3. Push the terminal wedge (1) in the insulator connector.





4. Push the wedge (1) outside and then pull the wires to disconnect from the insulator.





5. Remove the fuel level sensor (1) from the sender housing (2).

6. Remove the sender housing (2).





7. Remove the fuel level sensor (1).

Installation Procedure





1. Wind the wires (1) to the fuel level sensor (2).





Important:
Failure to install the fuel level sensor correctly will result in inaccurate fuel gauge reading.


2. Install the fuel level sensor onto the fuel sender assembly (1).

Important:
Failure to install the fuel level sensor correctly will result in inaccurate fuel level warning lamp operation.






3. Connect the wires into the insulator connector as follows:

* Connect wire (1), Red

* Connect wire (2), Blue

* Connect wire (3), Gray

* Connect wire (4), Yellow

* Connect wire (5), Blue

* Connect wire (6), Black





4. Connect the insulator connector.

5. Install the fuel sender assembly. Refer to Fuel Sender Assembly Replacement Service and Repair.