Body - Headliner Wet At Center Map Light
TECHNICALBulletin No.: 06-08-67-019B
Date: March 25, 2009
Subject:
Headliner Wet At Center Map Light/Sunroof Switch Area (Adjust Sunroof and Apply Lube)
Models:
2005-2009 Chevrolet Cobalt
2005-2006 Pontiac Pursuit (Canada Only)
2007-2009 Pontiac G5
2003-2007 Saturn ION
Supercede:
This bulletin is being revised to add graphics and an Important statement to the Correction information and also to update the model years for the Cobalt and G5. Please discard Corporate Bulletin Number 06-08-67-019A (Section 08 - Body and Accessories).
Condition
Some customers may comment that the headliner is wet or damp in front by the map light/sunroof switch.
Cause
This condition may be caused by the sunroof being out of adjustment in the front. This causes water to get past the seal and wick though the drive cable housing tube, dripping on the map light /sunroof switch and the headliner.
Correction
Adjust the sunroof following the procedure below.
1. Open the sunshade.
2. Close the sunroof glass.
3. Loosen the adjustment screws.
4. Adjust the front of the sunroof glass flush to 0.5 mm (0.02 in) above the roof panel. Tighten the screws.
5. Adjust the rear of the sunroof glass flush to 0.5 mm (0.02 in) above the roof panel. Tighten the screws.
6. Open the sunroof.
7. Locate the area under the side frame rail (1), where the sunroof drive cable enters the drive cable housing.
Important
To prevent water entry into the sunroof drive cable housing, ensure that the aerosol can application straw (1) is positioned into the opening of the housing (2). Lubricant MUST be applied well into the cable housing.
8. Apply Super Lube(R) to the sunroof cable at the opening where it enters the drive cable housing (as shown in the illustration above).
9. Return the sunroof and sunshade to the close position.
Parts Information
Warranty Information
For vehicles repaired under warranty, use the table above.
Disclaimer