Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Oil Cooler Removal
2. Supercharger Removal
3. Draining Fluids and Oil Filter Removal
4. Crankshaft Balancer Removal
5. Engine Flywheel Removal
6. Oil Level Indicator and Tube Removal
7. Intake Manifold Removal
8. Exhaust Manifold Removal
9. Camshaft Cover Removal
10. Camshaft Position Sensor Housing Removal
11. Engine Front Cover and Oil Pump Removal
12. Timing Chain and Tensioner Removal
13. Intake Camshaft, Follower, and Adjuster Removal
14. Exhaust Camshaft, Follower, and Adjuster Removal
15. Balance Shaft Drive Chain and Tensioner Removal
16. Balance Shaft Removal
17. Water Pump Removal
18. Cylinder Head Removal
19. Oil Pan Removal
20. Piston, Connecting Rod, and Bearing Removal
21. Lower Crankcase Removal
22. Crankshaft and Bearing Removal
23. Engine Block Disassemble
24. Engine Block Cleaning and Inspection
25. Cylinder Honing
26. Cylinder Sleeve Removal
27. Cylinder Sleeve Installation
28. Crankshaft Balancer Cleaning and Inspection
29. Engine Flywheel Cleaning and Inspection
30. Crankshaft and Bearing Cleaning and Inspection
31. Piston and Connecting Rod Disassemble
32. Piston, Connecting Rod, and Bearing Cleaning and Inspection
33. Piston and Connecting Rod Assemble
34. Camshaft Cleaning and Inspection
35. Timing Chain and Sprocket Cleaning and Inspection
36. Balance Shaft Cleaning and Inspection
37. Balance Shaft Chain and Sprocket Cleaning and Inspection
38. Cylinder Head Disassemble
39. Cylinder Head Cleaning and Inspection
40. Cylinder Head Assemble
41. Oil Pump Disassemble
42. Oil Pump Assemble
43. Intake Manifold Cleaning and Inspection
44. Exhaust Manifold Cleaning and Inspection
45. Oil Pan Cleaning and Inspection
46. Thread Repair
47. Service Prior to Assembly
48. Engine Block Assemble
49. Crankshaft and Bearing Installation
50. Lower Crankcase Installation
51. Crankshaft Rear Oil Seal Installation
52. Piston, Connecting Rod, and Bearing Installation
53. Cylinder Head Installation
54. Intake Camshaft, Follower, and Adjuster Installation
55. Exhaust Camshaft, Follower, and Adjuster Installation
56. Balance Shaft Installation
57. Water Pump Installation
58. Balance Shaft to Engine Timing
59. Balance Shaft Chain and Tensioner Installation
60. Timing Chain, Sprocket, and Tensioner Installation
61. Crankshaft Front Oil Seal Installation
62. Engine Front Cover and Oil Pump Installation
63. Engine Oil Cooler Installation
64. Engine Flywheel Installation
65. Camshaft Position Sensor Housing Installation
66. Oil Pan Installation
67. Crankshaft Balancer Installation
68. Camshaft Cover Installation
69. Oil Filter Adapter Installation
70. Intake Manifold Installation
71. Exhaust Manifold Installation
72. Supercharger Installation
73. Oil Level Indicator and Tube Installation
74. Engine Prelubing