Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Generator Replacement



Generator Replacement (6.6L)

Removal Procedure

Caution: Refer to Battery Disconnect Caution.




1. Disconnect the negative battery cable.
2. Remove the drive belt.
3. Reposition the engine wiring harness boot (2) in order to access the terminal stud.
4. Remove the engine wiring harness nut (1).
5. Remove the engine wiring harness terminal (3) from the generator.
6. Reposition the engine wiring harness out of the way.




7. Disconnect the engine wiring harness electrical connector (1) from the generator (2).




8. Remove the generator bolts (1).
9. Remove the generator.

Installation Procedure




1. Install the generator.

Notice: Refer to Fastener Notice.

2. Install the generator bolts (1).

Tighten the bolts to 50 N.m (37 lb ft).




3. Connect the engine wiring harness electrical connector (1) to the generator (2).




4. Install the engine wiring harness terminal (3) to the generator.
5. Install the engine wiring harness nut (1).

Tighten the nut to 9 N.m (80 lb in).

6. Position the engine wiring harness boot (2) in order to cover the terminal stud.
7. Install the drive belt.
8. Connect the negative battery cable.