Part 2
Note: Only right side depicted in graphic, left side similar.
84. Remove the front subframe to body retaining bolt (1). Repeat for opposite side.
Note: Make sure that all the hoses, wires, pipes and front struts clear the vehicle during the removal process.
85. With the aid of an assistant, lower the table and/or raise the vehicle to remove the engine, transmission, front suspension and subframe assembly from the vehicle.
86. Remove the engine and transmission wiring harness and related components.
87. Remove the automatic transmission cooler pipe clamp to A/C bracket bolt (1) and position the automatic transmission cooler pipes (2) aside.
88. Connect a suitable lifting crane to the engine lift brackets and raise the suitable lifting crane to support the engine.
89. Position a second powertrain lift table below the transmission.
90. Remove the automatic transmission flex plate. Refer to Automatic Transmission Flex Plate Removal 4. Automatic Transmission Flex Plate Removal
91. Remove the accessory drive belt. Refer to Drive Belt Replacement - Accessory Drive Belt Replacement - Accessory.
92. Remove the A/C drive belt. Refer to Air Conditioning Compressor Belt Replacement Air Conditioning Compressor Belt Replacement.
Note: The locking tang on the power steering reservoir bracket (1) must be released before removing the power steering reservoir (2).
93. Remove the power steering reservoir (2) from the power steering pump power steering reservoir bracket (1) and position the power steering reservoir (2) aside.
94. Remove the power steering pump (2) to power steering pump bracket retaining bolts (3) and position the power steering pump (2) away from the power steering pump bracket (1).
95. Position the J 41798 - engine lift brackets (1) on the cylinder head (3).
Caution: Refer to Fastener Caution Fastener Caution.
96. Install the J 41798 - engine lift brackets to cylinder head retaining bolts (2).
Tighten the bolts to 50 Nm (36 lb ft).
97. Attach a suitable lifting chain and hooks to the engine lifting brackets (1).
98. Remove the lower engine mount to front subframe retaining nut (1) from both engine mounts.
99. Using a suitable lifting crane, raise the engine to clear the engine mount stud.
100. Remove the engine from the subframe.
If required mount the engine on a suitable engine stand.
101. Remove the left side spark plug leads. Refer to Spark Plug Wire Replacement Service and Repair.
102. Remove the left side spark plugs from the cylinder head. Refer to Spark Plug Replacement Service and Repair.
Warning: Refer to Exhaust Service Warning Exhaust Service Warning.
Warning: Refer to Protective Goggles and Glove Warning Protective Goggles and Glove Warning.
103. Remove the left side exhaust manifold heat shield to left side exhaust manifold retaining bolts (2).
104. Remove the left side exhaust manifold heat shield (1).
Note: The left side catalytic converter to exhaust manifold retaining nuts (1) are single use parts. They must be discarded after removal.
105. Remove the left side catalytic converter to exhaust manifold retaining nuts (1).
Discard the nuts.
106. Disconnect the left side catalytic converter (2) from the exhaust manifold (3).
Discard the gasket.
107. Remove the right side spark plug leads. Refer to Spark Plug Wire Replacement Service and Repair.
108. Remove the right side spark plugs from the cylinder head. Refer to Spark Plug Replacement Service and Repair.
Warning: Refer to Exhaust Service Warning Exhaust Service Warning.
Warning: Refer to Protective Goggles and Glove Warning Protective Goggles and Glove Warning.
109. Remove the right side exhaust manifold heat shield to right side exhaust manifold retaining bolts (2).
110. Remove the right side exhaust manifold heat shield (1).
Note: The right side catalytic converter to exhaust manifold retaining nuts (1) are single use parts. They must be discarded after removal.
111. Remove the right side catalytic converter to exhaust manifold retaining nuts (1).
Discard the nuts.
112. Disconnect the right side catalytic converter (3) from the exhaust manifold (2).
Discard the gasket.
113. Remove the power steering pump bracket to engine retaining bolts (1).
114. Remove the power steering pump bracket (2).
115. Remove the compressor to A/C compressor mounting bracket retaining bolts (1).
116. Remove the compressor (2) to the A/C compressor bracket (3).
117. Remove the A/C tensioner pulley to A/C tensioner retaining bolt (3).
118. Remove the A/C tensioner pulley (2).
119. Remove the A/C drive belt tensioner to A/C compressor bracket retaining bolt (4).
120. Remove the A/C drive belt tensioner (1).
121. Remove the A/C compressor bracket to cylinder head retaining bolts (1).
122. Remove the A/C compressor bracket (2).
123. Remove alternator to alternator bracket retaining bolts (1 and 2).
124. Remove the alternator (3) from the alternator bracket.
125. Remove the alternator bracket to engine block retaining bolt (1).
126. Remove the alternator bracket (2) from the engine.
Note: DO NOT bend or distort the left side engine mount heat shield (2).
127. Remove the left side engine mount to engine mount bracket retaining nut (1).
Note: DO NOT bend or distort the right side engine mount heat shield (2).
128. Remove the right side engine mount to engine mount bracket retaining nut (1).
129. Attach a suitable lifting chain and hooks to the 2 J 41798 - engine lift brackets.
130. Using a suitable lifting crane, remove the engine from the subframe.
If required, mount engine to a suitable engine stand.
131. Remove the lifting equipment as required.
Installation Procedure
Caution: Refer to Fastener Caution Fastener Caution.
Note: DO NOT bend or distort the left side engine mount heat shield.
1. Install the left side engine mount to engine mount bracket retaining nut (1)
Tighten the nut to 80 Nm (59 lb ft).
Note: DO NOT bend or distort the right side engine mount heat shield.
2. Install the right side engine mount to engine mount bracket retaining nut (1).
Tighten the nut to 80 Nm (59 lb ft).
3. Remove the lifting equipment as required and the J 41798 - engine lift brackets from the cylinder heads.
4. Install the alternator bracket (2) to the engine.
5. Install the alternator bracket to engine block retaining bolt (1).
Tighten the bolt to 58 Nm (43 lb ft).
6. Install the alternator (3) to the alternator bracket.
7. Install alternator to alternator bracket retaining bolts (1 and 2).
Tighten the bolts to 58 Nm (43 lb ft).
8. Install the A/C compressor bracket (2) to the engine.
9. Install the A/C compressor bracket to the cylinder block retaining bolts (1).
Tighten the bolts to 58 Nm(43 lb ft).
10. Install the A/C drive belt tensioner (1) to the engine.
11. Install the A/C drive belt tensioner to A/C compressor bracket retaining bolt (4).
Tighten the bolt to 22 Nm (16 lb ft).
12. Install the A/C tensioner pulley (2) to the A/C tensioner.
13. Install the A/C tensioner pulley to A/C tensioner retaining bolt (3).
Tighten the bolt to 50 Nm (37 lb ft).
14. If you are replacing the compressor, balance the compressor oil. Refer to Air Conditioning Compressor Oil Balancing Procedures.
15. Install the A/C compressor (2) to the A/C compressor bracket (3).
16. Install the A/C compressor to A/C compressor bracket retaining bolts (1).
Tighten the bolts to 22 Nm (16 lb ft).
17. Install the power steering pump bracket (2) to the engine.
18. Install the power steering pump bracket to engine retaining bolts (1).
Tighten the bolts to 58 Nm (43 lb ft).
Note: Make sure that a new sealing ring is fitted prior to installation. If not the exhaust system may perform poorly.
19. Install a NEW sealing ring to the right side catalytic converter.
20. Connect the right side catalytic converter (3) to the right side exhaust manifold (2).
21. Install the right side catalytic converter to right side exhaust manifold retaining nuts (1).
Tighten the nuts to 45 Nm (33 lb ft).
22. Install the right side exhaust manifold heat shield (1) to the right side exhaust manifold.
23. Install the right side exhaust manifold heat shield to right side exhaust manifold retaining bolts (2).
Tighten the bolts to 10 Nm (89 lb in).
24. Install the right side spark plugs to the cylinder head. Refer to Spark Plug Replacement Service and Repair.
25. Install the right side spark plug leads. Refer to Spark Plug Wire Replacement Service and Repair
Note: Make sure that a new sealing ring is fitted prior to installation. If not the exhaust system may perform poorly.
26. Install a NEW sealing ring to the left side catalytic converter.
27. Connect the left side catalytic converter (2) to the left side exhaust manifold (3).
28. Install the left side catalytic converter to left side exhaust manifold retaining nuts (1).
Tighten the nuts to 45 Nm (33 lb ft).
29. Install the left side exhaust manifold heat shield (1) to the left side exhaust manifold.
30. Install the left side exhaust manifold heat shield to left side exhaust manifold retaining bolts (2).
Tighten the bolts to 10 Nm (89 lb in).
31. Install the left side spark plugs to the cylinder head. Refer to Spark Plug Replacement Service and Repair.
32. Install the left side spark plug leads. Refer to Spark Plug Wire Replacement Service and Repair.
33. Position the J 41798 - engine lift brackets (1) on the cylinder heads (3).
34. Install the J 41798 - engine lift brackets to cylinder head retaining bolts (2).
Tighten the bolts to 50 Nm (36 lb ft).
35. Using a suitable lifting crane and the J 41798 - engine lift brackets raise the engine slightly.
36. Remove the engine from the engine stand.
37. Lower the engine onto the front subframe.
38. Position the engine mounts to the front subframe.
39. Install the lower engine mount to front subframe retaining nuts (1) on both engine mounts.
Tighten the nuts to 80 Nm (59 lb ft).
40. Position the power steering pump (2) to the power steering pump bracket (1).
41. Install NEW power steering pump to power steering pump bracket retaining bolts (3).
Tighten the bolts to 30 Nm (23 lb ft).
Note: Make sure the power steering reservoir (2) and the power steering reservoir bracket locking tang (1) are engaged to avoid an induced rattle condition.
42. Install the power steering reservoir (2) to the power steering pump power steering reservoir bracket (1).
43. Install the A/C drive belt. Refer to Air Conditioning Compressor Belt Replacement Air Conditioning Compressor Belt Replacement.
44. Install the accessory drive belt. Refer to Drive Belt Replacement - Accessory Drive Belt Replacement - Accessory.
45. Install the automatic transmission flex plate. Refer to Automatic Transmission Flex Plate Installation 98. Automatic Transmission Flex Plate Installation
46. Connect a suitable lifting crane to the engine lift brackets and raise the suitable lifting crane to support the engine.
47. Position the automatic transmission cooler pipes (2) to the engine.
48. Install the automatic transmission cooler pipe clamp to A/C bracket retaining bolt (1).
Tighten the bolt to 22 Nm (16 lb ft).
49. Install the engine and transmission wiring harness and related components.
Note: Make sure that all the hoses, wires, pipes and shock modules clear the vehicle during the installation process.
50. With the aid of an assistant, raise the table and/or lower the vehicle to install the engine, transmission, front suspension and subframe assembly to the vehicle.
51. Install the transmission support to body retaining bolts (1).
Tighten the bolts to 58 Nm (43 lb ft).